C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

96 header install

Thread Tools
 
Search this Thread
 
Old Nov 27, 2020 | 05:30 PM
  #1  
Dave Witman's Avatar
Dave Witman
Thread Starter
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2004
Posts: 801
Likes: 17
From: Middletown Delaware
Default 96 header install

Installed exotic muscle headers on 96 vette. This is the fourth set I have installed over the years. I see now you can't buy the simple o2 sensor simulators any more for the rear sensors. So what is my best option now for o2 sensor removal delete or simulation.

Last edited by Dave Witman; Nov 27, 2020 at 05:30 PM.
Reply
Old Nov 27, 2020 | 06:23 PM
  #2  
ChumpVette's Avatar
ChumpVette
Safety Car
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2010
Posts: 4,564
Likes: 1,676
Default

You should be tuning with the headers, and you can turn off the MIL indicator for the O2 codes.
Reply
Old Nov 28, 2020 | 08:13 AM
  #3  
Charsel's Avatar
Charsel
Instructor
 
Joined: Oct 2017
Posts: 199
Likes: 24
From: Palmetto FL
Default

Originally Posted by Dave Witman
Installed exotic muscle headers on 96 vette. This is the fourth set I have installed over the years. I see now you can't buy the simple o2 sensor simulators any more for the rear sensors. So what is my best option now for o2 sensor removal delete or simulation.
How was the install? Looking at EM for my 95, with cats. I will hook up to magnaflow cat back.
Reply
Old Nov 28, 2020 | 10:29 AM
  #4  
fredk's Avatar
fredk
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2005
Posts: 920
Likes: 56
From: Muskoka Ontario
Default

They went in great for my 93.
Reply
Old Nov 28, 2020 | 02:11 PM
  #5  
MatthewMiller's Avatar
MatthewMiller
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Aug 2015
Posts: 6,113
Likes: 1,994
From: St. Charles MO
Default

Originally Posted by ChumpVette
You should be tuning with the headers, and you can turn off the MIL indicator for the O2 codes.
Agreed. More specifically, you can set the cat function tests to "do not report."
Reply
Old Nov 29, 2020 | 07:39 AM
  #6  
Charsel's Avatar
Charsel
Instructor
 
Joined: Oct 2017
Posts: 199
Likes: 24
From: Palmetto FL
Default

Originally Posted by fredk
They went in great for my 93.
Any fabricating of brackets, reversing engine mount bolts, or dimpling of header pipes? I've read some post with some header installs, it wasn't just a "bolt on" installation. I'm trying to save $$$$ and DIY. EM looks like a good deal, and has had good reviews.
Reply
Old Nov 29, 2020 | 09:06 AM
  #7  
Dave Witman's Avatar
Dave Witman
Thread Starter
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2004
Posts: 801
Likes: 17
From: Middletown Delaware
Default

Yes had to reverse drivers side mount bolt. Also had to clearance mount bracket slightly.
Reply
Old Nov 29, 2020 | 09:09 AM
  #8  
Dave Witman's Avatar
Dave Witman
Thread Starter
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2004
Posts: 801
Likes: 17
From: Middletown Delaware
Default

What needs to be done physically with the rear o2 sensors. Just disconnect them?
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Nov 29, 2020 | 09:31 AM
  #9  
Kevova's Avatar
Kevova
Le Mans Master
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2013
Posts: 6,192
Likes: 750
From: near the thumb in the mitten
Default

I'm guessing you aren't using cat converters. You could back date to OBD1 with a 95 PCM. You could also Google MIL eliminator; it seems using a modified spark plug antifouler is a popular way to fool PCM the invisible cats are good. The EPA likely had something to do with O2 simulators going away.
Reply
Old Nov 30, 2020 | 09:21 AM
  #10  
Dave Witman's Avatar
Dave Witman
Thread Starter
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2004
Posts: 801
Likes: 17
From: Middletown Delaware
Default

Right now there is no provision to install the rear o2 sensors. I am running high flow cats.
Reply
Old Nov 30, 2020 | 09:33 AM
  #11  
MatthewMiller's Avatar
MatthewMiller
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Aug 2015
Posts: 6,113
Likes: 1,994
From: St. Charles MO
Default

Originally Posted by Dave Witman
Right now there is no provision to install the rear o2 sensors. I am running high flow cats.
I had a similar setup. But you don't need the rear O2 sensors to use cats. They don't affect the way the cats function or the way the car runs at all. They just help the OBD2 computer test whether the cats are functioning properly. You could have bungs welded into the pipes just after the cats, but I see no reason to bother with it unless you have to pass a very stringent visual emissions check. If you just set the PCM's tests that reference those sensors to "do not report," you'll get no CELs and the car will pass a plug-in scanned emissions test. Make sure to tie up the connectors for those rear sensors so they don't melt on the exhaust (ask me how I learned that lesson...).
Reply
Old Nov 30, 2020 | 11:23 AM
  #12  
Kevova's Avatar
Kevova
Le Mans Master
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2013
Posts: 6,192
Likes: 750
From: near the thumb in the mitten
Default

If you're in an area were there are vehicle inspections you want to check requirements.
if you're are not into DIY tuning. get the bungs welded in.AFAIK OBD1 tuning ( 94-95) is easier to deal with than OBD2 96+
Reply
Old Nov 30, 2020 | 11:33 AM
  #13  
MatthewMiller's Avatar
MatthewMiller
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Aug 2015
Posts: 6,113
Likes: 1,994
From: St. Charles MO
Default

Originally Posted by Kevova
If you're in an area were there are vehicle inspections you want to check requirements.
if you're are not into DIY tuning. get the bungs welded in.AFAIK OBD1 tuning ( 94-95) is easier to deal with than OBD2 96+
A couple things here. First, just installing the rear sensors and plugging them in doesn't guarantee the PCM will be happy. On any typical long-tube header setup, the cats will be a lot farther back in the exhaust system than stock, and so they might in fact not be as efficient now as they were stock. The PCM might report a problem with cat efficiency, especially on warm-up or long periods of idle. I don't for sure, but I'm just saying it's not a given.

Also, tuning a 94-95 is generally just the same as a 96, except that you can do it with cheap (Tunercat) or even free (Tunerpro) software vs buying the relatively expensive Jet DST. However, if the OP's emissions test uses a plug-in scan test (which just polls the PCM for any problems it is finding), then he won't be able to use the 94-95 PCM because it won't communicate with the scanner.
Reply
Old Nov 30, 2020 | 07:18 PM
  #14  
Dave Witman's Avatar
Dave Witman
Thread Starter
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2004
Posts: 801
Likes: 17
From: Middletown Delaware
Default

So looks like my best option is have rear o2 sensors tuned out. With o2 tuned out I can just stow rear o2 connectors out of the way and don't need sensors connected correct .
Reply
Old Nov 30, 2020 | 09:00 PM
  #15  
MatthewMiller's Avatar
MatthewMiller
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Aug 2015
Posts: 6,113
Likes: 1,994
From: St. Charles MO
Default

Originally Posted by Dave Witman
So looks like my best option is have rear o2 sensors tuned out. With o2 tuned out I can just stow rear o2 connectors out of the way and don't need sensors connected correct .
Correct.
Reply
Old Dec 1, 2020 | 12:11 AM
  #16  
Kevova's Avatar
Kevova
Le Mans Master
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2013
Posts: 6,192
Likes: 750
From: near the thumb in the mitten
Default

The post cat O2 sensors aren't particularly active staying close to. .450mv. If the cat fails the o2 will be more active indicating failure. The pre cat O2 sensors should be far more active bouncing for .999 to .001.
Reply
Old Dec 1, 2020 | 06:31 PM
  #17  
Dave Witman's Avatar
Dave Witman
Thread Starter
Burning Brakes
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2004
Posts: 801
Likes: 17
From: Middletown Delaware
Default

Thank you
Reply

Get notified of new replies

To 96 header install





All times are GMT -4. The time now is 05:20 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE