C4 optispark system









The Best of Corvette for Corvette Enthusiasts
After having three other brands fail through the years, including MSD, I finally settled on trying Petris. The company does a great job and now I am totally satisfied. Actually, it would appear the Petris really woke the car up. Never has run as well. Seriously. 
Build thread is here: https://www.corvetteforum.com/forums...ld-thread.html

My other toy car is a Fiat X1/9 with a Honda K20 swap. 200whp and 1885lbs wet.
Last edited by Jaye Bass; Mar 5, 2021 at 09:55 AM.
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Last edited by Tom400CFI; Mar 5, 2021 at 10:32 AM.
Live well,
SJW
The first-gen opti had a variety of design shortcomings. It was vented, but only passively by way of weep holes in the lowest part of the housing. Despite its shortcomings, many of them went 100K miles without failure. Probably far more did not. The accumulation of condensation, and corrosive ozone from the arc between the rotor tip and contacts in the cap, contributed greatly to early failures.
The second-gen units were actively vented. A small amount of clean fresh air was drawn through a hose from the intake bellows, downstream of the MAF sensor, to the distributor housing, then through a second hose and check valve to the intake manifold. This pretty much eliminated the accumulation of moisture and ozone within the distributor. These distributors also had improved bearings, and a revised coupling to the camshaft. These revisions prevent simply swapping a second-gen unit in place of a first-gen unit. It can't be done without also swapping the camshaft and timing cover. Active-venting can be added to first-gen units, and many of the aftermarket replacement units include this feature, but swapping the entire second-gen unit into a 1992 - 1994 Corvette LT1 engine is not a simple, bolt-on proposition.
I've never heard of an opti failure that was a result of driving in rain, and I can't imagine how rain would get to the unit short of actually submerging it in standing water. Coolant leaks, or water from garden hoses or pressure washers from well-meaning, but poorly-informed owners, however, are common problems.
The GM opti units used an optical sensor that was supplied by Mitsubishi. These sensors have a good history of reliability. Sadly, they are no longer available new from Mitsubishi, and the off-brand replacement sensors that are available seem to have been prone to infant mortality.
I was fortunate to need a replacement opti for my '94 back in 2004, when the original Dynaspark units were still available from DynoTech Engineering. It has pefrormed flawlessly for 17 years now. DTE sold that product off to a buyer who appears to have been unable to sustain it, so that is no longer an available option for those who need replacement units. Best bet these days seems to be a rebuild that installs new bearings, a Mitsubishi sensor if needed, an actively-vented cap, Loctite on the rotor screws, and good attention to sealing of the housing. Installation of an actively-vented unit in a 1992 - 1994 Corvette involves making the necessary vacuum hose connections to the intake bellows and the intake manifold by way of a check valve, with attention paid to ensure these hoses are not routed such that they might be pinched shut or cut or abraded by sharp or moving parts.
When the opti is functioning as designed, it does a superior job. The trouble comes in when they fail. They are a nuisance to replace because of their placement under the water pump, and many of the replacement units have proven to be unreliable.
Live well,
SJW
Live well,
SJW
The Recall stated only applied to the 92s came out in 92, years before the opti II was made. Y and f bodies used GEN 1 opti in 94 while b and d bodys got GEN 2.
The Recall stated only applied to the 92s came out in 92, years before the opti II was made. Y and f bodies used GEN 1 opti in 94 while b and d bodys got GEN 2.
The first-gen opti had a variety of design shortcomings. It was vented, but only passively by way of weep holes in the lowest part of the housing. Despite its shortcomings, many of them went 100K miles without failure. Probably far more did not. The accumulation of condensation, and corrosive ozone from the arc between the rotor tip and contacts in the cap, contributed greatly to early failures.
The second-gen units were actively vented. A small amount of clean fresh air was drawn through a hose from the intake bellows, downstream of the MAF sensor, to the distributor housing, then through a second hose and check valve to the intake manifold. This pretty much eliminated the accumulation of moisture and ozone within the distributor. These distributors also had improved bearings, and a revised coupling to the camshaft. These revisions prevent simply swapping a second-gen unit in place of a first-gen unit. It can't be done without also swapping the camshaft and timing cover. Active-venting can be added to first-gen units, and many of the aftermarket replacement units include this feature, but swapping the entire second-gen unit into a 1992 - 1994 Corvette LT1 engine is not a simple, bolt-on proposition.
I've never heard of an opti failure that was a result of driving in rain, and I can't imagine how rain would get to the unit short of actually submerging it in standing water. Coolant leaks, or water from garden hoses or pressure washers from well-meaning, but poorly-informed owners, however, are common problems.
The GM opti units used an optical sensor that was supplied by Mitsubishi. These sensors have a good history of reliability. Sadly, they are no longer available new from Mitsubishi, and the off-brand replacement sensors that are available seem to have been prone to infant mortality.
I was fortunate to need a replacement opti for my '94 back in 2004, when the original Dynaspark units were still available from DynoTech Engineering. It has pefrormed flawlessly for 17 years now. DTE sold that product off to a buyer who appears to have been unable to sustain it, so that is no longer an available option for those who need replacement units. Best bet these days seems to be a rebuild that installs new bearings, a Mitsubishi sensor if needed, an actively-vented cap, Loctite on the rotor screws, and good attention to sealing of the housing. Installation of an actively-vented unit in a 1992 - 1994 Corvette involves making the necessary vacuum hose connections to the intake bellows and the intake manifold by way of a check valve, with attention paid to ensure these hoses are not routed such that they might be pinched shut or cut or abraded by sharp or moving parts.
When the opti is functioning as designed, it does a superior job. The trouble comes in when they fail. They are a nuisance to replace because of their placement under the water pump, and many of the replacement units have proven to be unreliable.
Live well,
SJW











