C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

C4 Cooling System Leak Checker

Thread Tools
 
Search this Thread
 
Old Oct 24, 2021 | 09:47 AM
  #1  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default C4 Cooling System Leak Checker

I have developed a mystery coolant leak in the front lower right area of the engine. I am looking for a test cap to pressurize the system. I recall I rented one from a local parts store a few years ago but none on the caps in the kit would fit. My car is a 1996 collectors addition. Thanks!
Reply
Old Oct 25, 2021 | 01:02 AM
  #2  
Tom400CFI's Avatar
Tom400CFI
Team Owner
Pro Mechanic
20 Year Member
 
Joined: Aug 2004
Posts: 21,543
Likes: 3,216
From: Park City Utah
Default

You know that the cap in the pressure test kit hooks up to the surge tank, up by the firewall....right?

Short of working that out, why not just wash the general area of the leak, then start the car and let it warm and build it's own pressure.....watch for the leak?
Reply
Old Oct 25, 2021 | 06:11 AM
  #3  
JD1964's Avatar
JD1964
Burning Brakes
10 Year Member
Liked
Loved
 
Joined: Apr 2014
Posts: 829
Likes: 192
Default

Water pump to block gasket or the water pump itself is a possibility. I just had to redo my water pump gaskets. Don't hesitate too long to fix this. Any kind of leaking onto the Opti is trouble.
Reply
Old Oct 25, 2021 | 02:16 PM
  #4  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Originally Posted by Tom400CFI
You know that the cap in the pressure test kit hooks up to the surge tank, up by the firewall....right?
Yes. I hope I know that much.
Short of working that out, why not just wash the general area of the leak, then start the car and let it warm and build it's own pressure.....watch for the leak?
done that and burnt the crap out of my hand and arm.
Reply
Old Oct 25, 2021 | 02:44 PM
  #5  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Originally Posted by John Dirks Jr
Water pump to block gasket or the water pump itself is a possibility. I just had to redo my water pump gaskets. Don't hesitate too long to fix this. Any kind of leaking onto the Opti is trouble.
i think it is the WP gasket. The water pump is fairly new. When I replaced it I installed a hose barb in the weep hole and routed a tube to carry coolant away from the Opti spark unit.
Reply
Old Oct 25, 2021 | 04:28 PM
  #6  
Tom400CFI's Avatar
Tom400CFI
Team Owner
Pro Mechanic
20 Year Member
 
Joined: Aug 2004
Posts: 21,543
Likes: 3,216
From: Park City Utah
Default

But the barb and hose ain't gonna do squat, if the pump gasket is leaking.


Originally Posted by KJL
done that and burnt the crap out of my hand and arm.
Yeah? How?? I can not see the necessity in burning your arm, in order to watch for leaks as the engine warms. (??)
Reply
Old Oct 25, 2021 | 05:22 PM
  #7  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Originally Posted by Tom400CFI
But the barb and hose ain't gonna do squat, if the pump gasket is leaking.



Yeah? How?? I can not see the necessity in burning your arm, in order to watch for leaks as the engine warms. (??)
The leak is not obvious. I resorted to flashlight and inspection mirror and still could not pin point the source. It were that obvious I would not have an issue.
The hose and barb deff rule out that is being the culprit. Leaking gaskets likely won’t impact the Optispark. Those connections are on either side of the Opti spark unit and against the block….. not directly over the top of the unit like the weep hole.

Last edited by KJL; Oct 25, 2021 at 05:28 PM.
Reply
Old Oct 25, 2021 | 06:08 PM
  #8  
Purple92's Avatar
Purple92
Melting Slicks
20 Year Member
Liked
Loved
Top Answer: 3
 
Joined: Jul 2005
Posts: 2,649
Likes: 863
Default

While pressurizing the system is the "best" option, I would suggest that some fluorescent dye in the coolant may work. They sell dye for this purpose, and a couple of Oz. added to the cooling system, will do the trick. Add they dye, then drive the car a bit. Bring the car home, let it cool off, and when it's dark out look for the flourescent dye with a blacklight. Itshould lead you to the leak.

BTW - OTC makes a cooling system pressure tester with an inflatable diaphragm - that WILL work on a C4 cooling system.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Oct 26, 2021 | 11:37 AM
  #9  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Thanks for the useful reply! I did look into some dyes and it appears some cannot be used with DEXCOOL.
Reply
Old Oct 26, 2021 | 04:31 PM
  #10  
Purple92's Avatar
Purple92
Melting Slicks
20 Year Member
Liked
Loved
Top Answer: 3
 
Joined: Jul 2005
Posts: 2,649
Likes: 863
Default

Interesting - the dye that I've seen (and purchased) did not say anything about not using with DexCool (or any other coolant).
Reply
Old Oct 27, 2021 | 10:19 AM
  #11  
puterami's Avatar
puterami
Burning Brakes
Conversation Starter
Liked
Loved
Community Favorite
 
Joined: Jan 2019
Posts: 1,225
Likes: 682
From: Park City, TN
2024 C6 of the Year Finalist - Unmodified
2023 C6 of the Year Finalist - Unmodified
2022 C4 of the Year Finalist - Unmodified
2021 C4 of the Year - Unmodified Finalist
2020 C4 of the Year Finalist - Unmodified
2019 C4 of Year Finalist (stock)
Default

Originally Posted by KJL
Thanks for the useful reply! I did look into some dyes and it appears some cannot be used with DEXCOOL.
Yes, some cannot.
This one is compatible.

Amazon Amazon
Reply
Old Oct 31, 2021 | 09:45 PM
  #12  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Found the leak. Water pump gasket. I missed one bolt and it was just finger snug. I tightened and leak is gone. I wish I had found it before the 60 mile tow….
Reply
Old Nov 1, 2021 | 06:30 PM
  #13  
Purple92's Avatar
Purple92
Melting Slicks
20 Year Member
Liked
Loved
Top Answer: 3
 
Joined: Jul 2005
Posts: 2,649
Likes: 863
Default

Originally Posted by KJL
Found the leak. Water pump gasket. I missed one bolt and it was just finger snug. I tightened and leak is gone. I wish I had found it before the 60 mile tow….
Most of us who turn wrenches have made similar mistakes. No one got hurt and your car is fine. Could have been a LOT WORSE !!!!
Reply
Old Nov 11, 2021 | 10:07 AM
  #14  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Originally Posted by Purple92
Most of us who turn wrenches have made similar mistakes. No one got hurt and your car is fine. Could have been a LOT WORSE !!!!
At some point I will probably remove a bunch of stuff and retorque all the water bolts. the one on the passenger side is buried under spark plug wires compliments of the Opti Spark unit.
Reply
Old Nov 11, 2021 | 10:48 AM
  #15  
Tom400CFI's Avatar
Tom400CFI
Team Owner
Pro Mechanic
20 Year Member
 
Joined: Aug 2004
Posts: 21,543
Likes: 3,216
From: Park City Utah
Default

Originally Posted by KJL
At some point I will probably remove a bunch of stuff and retorque all the water bolts. the one on the passenger side is buried under spark plug wires compliments of the Opti Spark unit.
Ah....that's not right. Opti (and it's associated wires) should be well below the water pump. You should be able to remove the air bridge (two hose clamps and the IAT sensor plug) and then reach all 6 water pump bolts with a typical 3/8 ratchet, wobble extension and socket.
Reply
Old Nov 11, 2021 | 11:38 AM
  #16  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Originally Posted by Tom400CFI
Ah....that's not right. Opti (and it's associated wires) should be well below the water pump. You should be able to remove the air bridge (two hose clamps and the IAT sensor plug) and then reach all 6 water pump bolts with a typical 3/8 ratchet, wobble extension and socket.
Not mine. I could probably push them out of the way but when I replaced the radiator, water pump and all the timing chain cover seals and rebuilt the Optispark unit that seemed to be the best way to run them. I matched the way they were run before. Not a lot of options under there. The tajmahal it is not.
Reply
Old Nov 11, 2021 | 12:47 PM
  #17  
Tom400CFI's Avatar
Tom400CFI
Team Owner
Pro Mechanic
20 Year Member
 
Joined: Aug 2004
Posts: 21,543
Likes: 3,216
From: Park City Utah
Default

I can't even envision how you'd pile all the wires up, covering the water pump bolts. Pics, when you get to it!
Reply
Old Nov 11, 2021 | 05:01 PM
  #18  
KJL's Avatar
KJL
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

Originally Posted by Tom400CFI
I can't even envision how you'd pile all the wires up, covering the water pump bolts. Pics, when you get to it!
I believe it is only 2 wires. All the the others run up from underneath.
Reply

Get notified of new replies

To C4 Cooling System Leak Checker





All times are GMT -4. The time now is 12:36 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE