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1990 ZF6 - Cold 1st Launch Issues

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Old Nov 18, 2021 | 10:25 AM
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Default 1990 ZF6 - Cold 1st Launch Issues

I have a 1990 with the ZF6 transmission and have been experiencing an odd issue that I am hoping you all could maybe help me out with. I will do my best to explain the issue:

After the car has been sitting over night and cold I can back out of the driveway just fine but when I try to take off in 1st gear I am having to give it a lot of gas to avoid stalling upon launch. I can have 1500-2000 RPMs and begin to release the clutch and it will drop to 500 RPMs.

The first two take offs are rough. Once I have driven around for a very short period of time I experience zero issues taking off in 1st gear. Not much gas needed, smooth take off, etc.

Any thoughts? Thanks in advance.
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Old Nov 18, 2021 | 11:29 AM
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Car is in open loop and probably lean, which means it will be very easy to stall. Check the basics like fuel pressure and timing, also see if you can get a scanner to see what the engine coolant temperature sender is reading, if it is incorrect it could be the issue. You could also have issue with your injectors but before we start guessing check those few items and report back.
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Old Nov 18, 2021 | 11:47 AM
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I will check fuel pressure. I have yet to replace anything on the fuel sending unit.

I took the top end apart a while back and did take the distributor out. Could be timing related. I will check that out. Injectors were recently replaced with Bosch III's.

I appreciate the quick reply!
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Old Nov 18, 2021 | 12:07 PM
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What does your digital water temp say when it starts working correctly? Do you immediately start backing up after you start it, or do you let it run for more than a few seconds? I could easily be wrong, and someone more experienced will undoubtedly drop in, but here's a possiblity. If it's warmed up by the time it starts working correctly you could have an IAC getting flaky. The reason I asked about backing immediately is because I have a feeling that during the first few seconds of run time the car may still be trying to correctly set the IAC, so that could be a period of time to disregard for this particular situation.
Among the same lines, maybe a vacuum line has developed a crack that is less noticable after the car has warmed up.
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Old Nov 18, 2021 | 12:10 PM
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I will check water temp.

I immediately start backing up after starting. I replaced the IAC a few months ago (albeit with a cheap replacement) due to stalls occurring at idle, which hasn't happened in a while.

Could definitely be a vacuum issue.

Diagnosing the root cause is half the fun... right?
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Old Nov 18, 2021 | 12:22 PM
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Yep. Right up there with root canals and finding half a worm in the apple.
Seriously, though, things like this really can be interesting, as long as you don't need the car as a DD or something .
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Old Nov 18, 2021 | 12:24 PM
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It's a weekend / nice day car. My dad had an 87 vert when I was young and I always wanted to buy one. Pulled the trigger in June. 1990 manual with 53,500 miles.
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Old Nov 18, 2021 | 02:39 PM
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You know what... this just made me recall something that I noticed when I started the car the other day. The fan came on immediately which I thought was odd. Didn't think much of it as it shut off shortly thereafter. Probably going to order a coolant temp sensor.
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Old Nov 18, 2021 | 03:26 PM
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Get the codes first, and then fix. The injectors being replaced could be causing this, have to check the blm's.

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Old Nov 18, 2021 | 07:53 PM
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No codes stored...

injectors are 22# were tested prior to being sent. could that still be an issue?
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Old Nov 18, 2021 | 08:56 PM
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Before you swap your coolant temperature sensor, check the resistance values on it.
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Old Nov 18, 2021 | 10:18 PM
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Originally Posted by 8T8C4Vette
No codes stored...

injectors are 22# were tested prior to being sent. could that still be an issue?
yes, did it act up as soon as the injectors were switched?
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Old Nov 19, 2021 | 07:59 AM
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I believe it may have occurred prior to the switch. It sounds silly but I'm honestly not 100% sure. I haven't had much time with the car to understand normal vs. not normal.

I had a coolant leak that lead to a top end tear down to replace intake gaskets. I did injectors, EGR valve, tstat, coil, fuel pressure regulator, plugs and wires while I was at it.
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Old Nov 19, 2021 | 02:55 PM
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Originally Posted by 8T8C4Vette
I have a 1990 with the ZF6 transmission and have been experiencing an odd issue that I am hoping you all could maybe help me out with. I will do my best to explain the issue:

After the car has been sitting over night and cold I can back out of the driveway just fine but when I try to take off in 1st gear I am having to give it a lot of gas to avoid stalling upon launch. I can have 1500-2000 RPMs and begin to release the clutch and it will drop to 500 RPMs.

The first two take offs are rough. Once I have driven around for a very short period of time I experience zero issues taking off in 1st gear. Not much gas needed, smooth take off, etc.

Any thoughts? Thanks in advance.
I have the same car with the same ZF6 transmission. My clutch pedal needs to goto the floor, in order to release it. And there is not much of a window to engage the clutch. Pedal even has a little play in it, at rest condition. I stall mine all the time, but dont really need to give it a lot of RPM, when taking off. It may be a little "stiff" when cold, and after driving and warm-up, shifts good. My ride has about 73k miles on it, and I have had it on track a few times. Might just be normal, how yours is working. Gotta drive it more, and get a feel for it. Regardless, all the maint stuff you been doing is still a good investment.....
Good luck.
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Old Nov 20, 2021 | 10:00 AM
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Hey, MikeT. If I read that right, that your clutch only disengages near the very bottom of it's travel, you should probably find out why and fix it. I was talking with ZFDoc about things to check on a zf car, and that was one of his top things he told me watch out for. He said that the clutch should not engage near the top or bottom of it's travel because of issues with incomplete clutch engagement/disengagement, resulting in bad synchros, leading to a multi-thousand dollar rebuild.
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Old Nov 20, 2021 | 05:48 PM
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Originally Posted by Gasnmyveins
Hey, MikeT. If I read that right, that your clutch only disengages near the very bottom of it's travel, you should probably find out why and fix it. I was talking with ZFDoc about things to check on a zf car, and that was one of his top things he told me watch out for. He said that the clutch should not engage near the top or bottom of it's travel because of issues with incomplete clutch engagement/disengagement, resulting in bad synchros, leading to a multi-thousand dollar rebuild.
Huh, good to know this. Never really liked how it works........I have beat on it a little bit, when at a local road course. I guess I should have it looked into, thanks.
Can it be adjusted?
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Old Nov 20, 2021 | 06:25 PM
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No adjustment. If it's engaging the clutch closer to the floor, then it likely has air in the hydraulic system...and less likely but possible is a failing master or slave.
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To 1990 ZF6 - Cold 1st Launch Issues

Old Nov 20, 2021 | 07:04 PM
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Originally Posted by Tom400CFI
No adjustment. If it's engaging the clutch closer to the floor, then it likely has air in the hydraulic system...and less likely but possible is a failing master or slave.
Bleeding it is fairly simple, isn't it? I may be mistaken, though.
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Old Nov 20, 2021 | 07:29 PM
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It is for some....not so much for others. IMO/Experience, the fastest, cheapest, easiest way (my favorite way) to bleed it is to fill the reservoir "enough", the just tap the pedal ~1" or so down and let it come back quick a bunch of times. Every 20 or so taps, I'll make a full stroke, to help move air bubbles up toward the master, and also to assess the pedal feel. That method should take <5 minutes. I some times open the driver's door, squat near it's hinge and use my right hand "tap" the clutch pedal as I can do it faster w/my hand than my foot.
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Old Nov 20, 2021 | 07:43 PM
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Sounds like you've done that more than once, Tom..........
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