C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

1990 Poor Brake Performance

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Old Apr 3, 2022 | 05:22 PM
  #21  
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Originally Posted by Cornhusker
I’d always seen people say to start at the farthest caliper & work toward closest caliper to the master cylinder. However a retired sae master mechanic friend told me to do it the other way. He had his specific reasoning so I do it both ways just to be sure. It’s overkill, but I have lost brakes (not on a vette) & it wasn’t fun!
Normally - the idea is to get the old fluid and air out of the longest run of brake line first - particularly before ABS cars - where the rear brakes were fed from one common line that was "Tee'd by the diff. However in the C4 - the ABS unit is in the back - so the longest run of brake line is to a front caliper.

IMHO - it really doesn't matter which wheel you bleed first in an ABS car. Just flush fluid thru until you get nearly clear fluid from each caliper.
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Old Apr 3, 2022 | 06:37 PM
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Originally Posted by Purple92
Have you checked the Power Brake Booster for proper functioning ???

Start the car with your foot lightly on the brake pedal - the pedal should move down a bit when the engine lights up, and generates vacuum.

Try disconnecting (and plugging) the vacuum line to the power brake booster - the power assist should be gone after a couple of brake applications. Does the braking with no power assist get much worse, or is it comparable ??? Obviously - it should be quite significantly worse.


BTW - Have you tried the old 2 person bleed technique, where one person depresses the brake pedal while the other opens the bleed valve, and closes the bleeder before the brake pedal is released ? Sometime a vacuum bleed isn't as good as the old fashioned "push fluid through" technique. And BTW - if you had good flow at each of the calipers while bleeding - it's not real likely that either a brake line of the ABS unit is clogged.
Yes, we've checked the brake booster. We had previously found that the old plastic booster was cracked and leaking and so replaced it with a new steel unit. It behaves like you describe and like you'd expect. Up until yesterday, all of the bleeds we did were the standard 2-person method. I just installed new speed bleeders at the same time as the new brake hoses so that now we can do it as a one-man operation if we want.
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Old Apr 3, 2022 | 06:40 PM
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Originally Posted by Purple92
Normally - the idea is to get the old fluid and air out of the longest run of brake line first - particularly before ABS cars - where the rear brakes were fed from one common line that was "Tee'd by the diff. However in the C4 - the ABS unit is in the back - so the longest run of brake line is to a front caliper.

IMHO - it really doesn't matter which wheel you bleed first in an ABS car. Just flush fluid thru until you get nearly clear fluid from each caliper.
Yeah, we have the FSM and it specifies: RF, RR, LR, LF as the bleed order and that's what we've done each time. This order is - as you say - because all the lines go to the ABS unit which is situated right behind the driver's seat.
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Old Apr 3, 2022 | 11:57 PM
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Where in NJ are you located ?
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Old Apr 4, 2022 | 08:09 AM
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Originally Posted by Patsgarage
Where in NJ are you located ?
Southwestern, NJ - about 20 minutes outside of Philadelphia. In the vicinity of Rowan University if you know where that is.
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Old Apr 4, 2022 | 10:25 PM
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i did it today just to capture pic and share it

this was in a 99mn6 but u get the idea.


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Old Apr 4, 2022 | 11:27 PM
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Originally Posted by phaze426
Southwestern, NJ - about 20 minutes outside of Philadelphia. In the vicinity of Rowan University if you know where that is.
Gotcha, I was hoping you were closer to me.
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Old Apr 5, 2022 | 09:17 AM
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Originally Posted by VikingTrad3r
i did it today just to capture pic and share it

this was in a 99mn6 but u get the idea.

Thanks for the pic. Once I sort out whatever's going on with the wheel speed sensor, I'll take the car out and do this and see if we get any different results when bleeding.

As an aside: I've seen some forum threads where people suggest you MUST measure the runout and shim brand new rotors on these cars. That seems a bit nuts to me, but assuming there's a runout issue, I would expect that to show up as brake pedal pulsation, not just overall lack of braking performance, right?
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Old Apr 5, 2022 | 09:19 AM
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Originally Posted by Patsgarage
Gotcha, I was hoping you were closer to me.
Thanks, that's kind. Do you have access to a Tech1? If so, where are you located? My parents live in Central NJ and there's a chance I could limp the car there with weak brakes if it gave me some further troubleshooting options.
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Old Apr 5, 2022 | 09:30 AM
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Lies-within (mtechniqueauto.com)

Rebuild service. Dan
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Old Apr 5, 2022 | 09:36 AM
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Originally Posted by phaze426
Thanks for the pic. Once I sort out whatever's going on with the wheel speed sensor, I'll take the car out and do this and see if we get any different results when bleeding.

As an aside: I've seen some forum threads where people suggest you MUST measure the runout and shim brand new rotors on these cars. That seems a bit nuts to me, but assuming there's a runout issue, I would expect that to show up as brake pedal pulsation, not just overall lack of braking performance, right?

never ever heard of that nor done that.

i mean i did find the brake system to be severely lacking in roaches ive bought but the solution was to simply get all the components working.

check your wheel bearings for movement

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Old Apr 5, 2022 | 10:42 PM
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Originally Posted by phaze426
Thanks, that's kind. Do you have access to a Tech1? If so, where are you located? My parents live in Central NJ and there's a chance I could limp the car there with weak brakes if it gave me some further troubleshooting options.
I am off Rt 36 next to Earle NWS. I have a Solus which can pulse the ABS unit, plus I do have a lift if you are tired of working on the ground.
I would be happy to help you out.
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Old Apr 5, 2022 | 10:43 PM
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^^ this forum is great 👍
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Old Apr 6, 2022 | 07:33 AM
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Originally Posted by Patsgarage
I am off Rt 36 next to Earle NWS. I have a Solus which can pulse the ABS unit, plus I do have a lift if you are tired of working on the ground.
I would be happy to help you out.
That's a truly generous offer! I grew up near Toms River - so not too far from there. I'm going to continue battling with it here on home turf for another few rounds, but if the offer still stands when I throw in the towel, I might well reach out and take you up on it!
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Old Apr 7, 2022 | 12:12 AM
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Originally Posted by phaze426
That's a truly generous offer! I grew up near Toms River - so not too far from there. I'm going to continue battling with it here on home turf for another few rounds, but if the offer still stands when I throw in the towel, I might well reach out and take you up on it!
No worries, just let me know.
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Old Apr 9, 2022 | 05:34 PM
  #36  
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Originally Posted by phaze426
Thanks for the pic. Once I sort out whatever's going on with the wheel speed sensor, I'll take the car out and do this and see if we get any different results when bleeding.

As an aside: I've seen some forum threads where people suggest you MUST measure the runout and shim brand new rotors on these cars. That seems a bit nuts to me, but assuming there's a runout issue, I would expect that to show up as brake pedal pulsation, not just overall lack of braking performance, right?

OK. We managed to wrangle out the offending wheel speed sensor today, cleaned it off and reinstalled it. That DID clear the ABS code. Had the boy take it to a gravel parking lot and perform a half-dozen ABS activations. It did activate and modulate the brake pressure, etc. No discernible difference in braking performance. He's going to bleed it again and see if anything changes, but let me ask another question about ABS module failure modes.

Is it possible that the seals in the solenoids are failing and allowing fluid to leak past the intended circuit (to the brake pads) and instead into the accumulator even when the system isn't activating? This would explain why no braking seems to occur until we've already gone through most of the pedal travel.

Assuming we get no improvement via bleeding (which I'm not expecting at this point), our next step is probably going to be bypassing the ABS altogether by joining the pipes in the rear hatch to return to "old school" style brakes. If that fixes things, then I guess my explanation above might hold water?

Either that or I'm going to set the car on fire and forget about it... tune in next week to see which way this goes...
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Old Apr 9, 2022 | 06:31 PM
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Just a thought if it hasn't been done yet, lift a front wheel off the ground and spin it. Does it spin freely? If it spins freely, about how much brake pedal travel does it take to stop the wheel while spinning? Maybe the booster rod needs adjusting.

Another one that's unlikely, chalk the tires at each valve stem and make sure they don't rotate on the wheel.


Edit:
In the interest of speeding the bleeding/actuating ABS along, you should be able to actuate it with all 4 wheels off the ground. Start it, turn off ASR, put it in drive and get the rear wheels moving then hit the brakes. I did this on my 93 before I got a scan tool.

Last edited by Eilias; Apr 9, 2022 at 06:38 PM.
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Old Apr 9, 2022 | 07:33 PM
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Originally Posted by Eilias
Just a thought if it hasn't been done yet, lift a front wheel off the ground and spin it. Does it spin freely? If it spins freely, about how much brake pedal travel does it take to stop the wheel while spinning? Maybe the booster rod needs adjusting.

Another one that's unlikely, chalk the tires at each valve stem and make sure they don't rotate on the wheel.


Edit:
In the interest of speeding the bleeding/actuating ABS along, you should be able to actuate it with all 4 wheels off the ground. Start it, turn off ASR, put it in drive and get the rear wheels moving then hit the brakes. I did this on my 93 before I got a scan tool.
Thanks for the ideas. Been down these roads a bit too. The major issue is actually that it takes about 3/4 of the brake travel before any real braking action occurs. I actually bought this brake booster pin measurement/adjusting tool and verified proper booster pin adjustment:

https://www.zip-corvette.com/68-76-p...ment-tool.html

I can't imagine that the tires are spinning on the wheels (especially since we just had one tire swapped to a new(used) wheel to fix a rim leak. But I guess at this point, I'm going down rather lower-probability troubleshooting paths, so anything is worth checking.
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Old Apr 10, 2022 | 10:04 AM
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Originally Posted by phaze426
Thanks for the ideas. Been down these roads a bit too. The major issue is actually that it takes about 3/4 of the brake travel before any real braking action occurs. I actually bought this brake booster pin measurement/adjusting tool and verified proper booster pin adjustment:

https://www.zip-corvette.com/68-76-p...ment-tool.html

I can't imagine that the tires are spinning on the wheels (especially since we just had one tire swapped to a new(used) wheel to fix a rim leak. But I guess at this point, I'm going down rather lower-probability troubleshooting paths, so anything is worth checking.

im sure you covered this upthread but have you bench bled the master cyl?
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Old Apr 10, 2022 | 10:17 AM
  #40  
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Originally Posted by VikingTrad3r
im sure you covered this upthread but have you bench bled the master cyl?
Yeah. We bled the OEM master cylinder the "old fashioned" way first - pumping up the pedal, then I'd crack the line, then tighten. When that didn't work, I bought a recirculating style bench-bleeder kit and "bench bled" it on the car. When that didn't work, I removed it, cleaned the ton of crud out of the cylinders, bench bled and reinstalled. They we bought a new master cylinder and bench bled that before install.

To be fair, there was A LOT of crud in the original fluid reservoirs, so I don't find it impossible that it trashed some seals internal to the ABS somewhere. For example, here's a pic in the middle of it where I had cleaned out one of the reservoirs and you can see the stark contrast with the condition of the other:


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