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84 CFI won’t pass CA smog

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Old Sep 12, 2022 | 02:37 PM
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Default 84 CFI won’t pass CA smog

Hi all,

I’ve been trying to get my 84 smogged the last couple of weeks but it fails every time. The issue is it has insanely high NOx readings at both 15 and 25 mph. I’ve heard that the biggest reason cars will have high NOx is because of a faulty EGR system. I replaced the valve and confirmed operation of the solenoid. The O2 sensor is relatively new. The cat is new. No mods other than aftermarket mufflers. I don’t know how else to lower the NOx. Thanks in advance.
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Old Sep 12, 2022 | 02:48 PM
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I read an online hack that if you add about 12 oz. of 91% isopropyl alcohol to your tank of gas it will reduce the Nox. The engine temp plays a big role in it too. I have a 93 Jeep Cherokee. I replaced the engine fan with a cheap electric fan. In summer it was not able to keep the coolant temp below the half way mark that it usually runs in. Just above half was enough to make it fail on Nox, but still stay cool enough to not overheat. I put the mechanical fan back on and it passed. Plus the fact that my registration was due in July where I used to have it smogged at the hottest time of the year.
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Old Sep 12, 2022 | 04:26 PM
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Like mentioned...Your engine must be running hot while testing and you have high combustion chamber temperatures which is giving you the high Nox reading. Things to check, radiator, clear radiator path (this can be an issue with debris buildup up front and blocking air flow) and thermostat is working properly. What is your engine temp while on the roller?
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Old Sep 12, 2022 | 04:52 PM
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Originally Posted by Buccaneer
Like mentioned...Your engine must be running hot while testing and you have high combustion chamber temperatures which is giving you the high Nox reading. Things to check, radiator, clear radiator path (this can be an issue with debris buildup up front and blocking air flow) and thermostat is working properly. What is your engine temp while on the roller?
The engine normally runs at around 200 but I’m not sure what it gets to while it’s on the roller. The guy I take it to doesn’t put a fan in front of the car, would that cause NOx to go through the roof? Should I run some of that hyper cool stuff?
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Old Sep 12, 2022 | 05:04 PM
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Originally Posted by Buccaneer
Like mentioned...Your engine must be running hot while testing and you have high combustion chamber temperatures which is giving you the high Nox reading. Things to check, radiator, clear radiator path (this can be an issue with debris buildup up front and blocking air flow) and thermostat is working properly. What is your engine temp while on the roller?
Your cooling fan kicks on at 228 I think so you might put in a 180 t stat or you could ground the temp sender wire on passenger side cylinder head between #6 an #8 so the fan will run all the time when you turn the ignition on. Also a friend emptied his radiator and refilled with straight water and his nox dropped and he passed inspection. Worth a try.
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Old Sep 12, 2022 | 05:32 PM
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Originally Posted by wilcar
Your cooling fan kicks on at 228 I think so you might put in a 180 t stat or you could ground the temp sender wire on passenger side cylinder head between #6 an #8 so the fan will run all the time when you turn the ignition on. Also a friend emptied his radiator and refilled with straight water and his nox dropped and he passed inspection. Worth a try.
My cooling fan is already wired to run with the ignition on. The whole cooling system was replaced a year ago when I got the car and it runs around 200. Even last week during the crazy 100 degree plus heat wave here in socal, it wouldn’t go over 210.
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Old Sep 12, 2022 | 06:24 PM
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Originally Posted by mikelsuktub
Hi all,

I’ve been trying to get my 84 smogged the last couple of weeks but it fails every time. The issue is it has insanely high NOx readings at both 15 and 25 mph. I’ve heard that the biggest reason cars will have high NOx is because of a faulty EGR system. I replaced the valve and confirmed operation of the solenoid. The O2 sensor is relatively new. The cat is new. No mods other than aftermarket mufflers. I don’t know how else to lower the NOx. Thanks in advance.
Check for vacuum leaks.

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Old Sep 12, 2022 | 06:35 PM
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Originally Posted by Rob.M
Check for vacuum leaks.
The car has no vacuum leaks and it runs fantastic. Idles at a rock solid 700 rpm in drive. The shop I took it to to have some work I couldn’t do on it said it was one of smoothest running C4s they’ve ever worked on.
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Old Sep 12, 2022 | 06:58 PM
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Get it idling, open the egr valve with a vacuum pump or your finger. Does the engine run really rough or stall?
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Old Sep 12, 2022 | 08:16 PM
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Originally Posted by ex-x-fire
Get it idling, open the egr valve with a vacuum pump or your finger. Does the engine run really rough or stall?
Yes, the car will idle really rough then stall the more I open the valve at idle.
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Old Sep 12, 2022 | 09:57 PM
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Originally Posted by mikelsuktub
Yes, the car will idle really rough then stall the more I open the valve at idle.
IMO if your cooling system is completely ok and your EGR system is OK, it may be your fuel system. What is your fuel pressure set to? It may be too lean. Set it to 13psi and you should be fine. BTW, installing a 180* will do NOTHING to get your temps down. You could put a 160* and if your system is NOT up to par, once the stat is full open, it's full open and it will still get hot or over heat. Not saying your system is getting too hot since you said 200* which is fine if it stays there. Something is causing the high temp in the cylinders. I would check your FP for sure.
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Old Sep 13, 2022 | 02:27 AM
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Originally Posted by Buccaneer
IMO if your cooling system is completely ok and your EGR system is OK, it may be your fuel system. What is your fuel pressure set to? It may be too lean. Set it to 13psi and you should be fine. BTW, installing a 180* will do NOTHING to get your temps down. You could put a 160* and if your system is NOT up to par, once the stat is full open, it's full open and it will still get hot or over heat. Not saying your system is getting too hot since you said 200* which is fine if it stays there. Something is causing the high temp in the cylinders. I would check your FP for sure.
I did increase the fuel pressure but I’m not sure what it’s at. I don’t know the best location to run a permanent fuel pressure gauge. Could I put some of that hyper coolant additive to the cooling system? The car did have worn out valve stem seals that I have since replaced, could the valves have excessive carbon build up on them from burning oil?
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Old Sep 13, 2022 | 08:02 AM
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Do you have the ability to log the O2 sensor at speed? Have you replaced the O2 sensor? And if so, what type did you use... NOx is generally caused by heat as said above... I'd suspect you're going lean on the rollers.
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Old Sep 13, 2022 | 11:32 AM
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Originally Posted by 84 4+3
Do you have the ability to log the O2 sensor at speed? Have you replaced the O2 sensor? And if so, what type did you use... NOx is generally caused by heat as said above... I'd suspect you're going lean on the rollers.
I don’t have any way of reading sensor data. I’m going to replace the O2 sensor with a Delco one instead of the Bosch one it has.
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Old Sep 13, 2022 | 01:30 PM
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Originally Posted by mikelsuktub
I don’t have any way of reading sensor data. I’m going to replace the O2 sensor with a Delco one instead of the Bosch one it has.
You can jump the ALDL connector like your reading codes. Fire it up, the CEL will flash fast or slow. Fast when hot, should slow down when you rev it. This is showing O2 activity.
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Old Sep 13, 2022 | 01:37 PM
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Originally Posted by ex-x-fire
You can jump the ALDL connector like your reading codes. Fire it up, the CEL will flash fast or slow. Fast when hot, should slow down when you rev it. This is showing O2 activity.
I never knew this and it says nowhere in my FSM that I’m able to read what the O2 sensor is doing without a scanner. Thanks for the info. Is there a way to tell what the A/F ratio is just from the CEL flashes?
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Old Sep 13, 2022 | 03:38 PM
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Originally Posted by mikelsuktub
I never knew this and it says nowhere in my FSM that I’m able to read what the O2 sensor is doing without a scanner. Thanks for the info. Is there a way to tell what the A/F ratio is just from the CEL flashes?
in the FSM it is called field test (service) mode? I recall reading about it. Not if it was in the manual though. Maybe in the emissions/diagnostic section may have more info.
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Old Sep 13, 2022 | 08:20 PM
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Originally Posted by IHBD
With the engine running, A&B Jumpered is Field Service Mode:
Fast flash (3Hz) is Open Loop
Slow flash (1Hz) is Closed Loop

In Closed Loop:
Light is ON more than it is OFF = RICH
Light is OFF more than it is ON = LEAN
Thanks for the explanation!
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Old Sep 13, 2022 | 10:52 PM
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Merely asking out of curiosity. What brand gasoline are you running? Shell keeps advetising that their gas has nitrogen based cleaners in their gasoline. I suspect the amount is small, but no point in adding to the amount of nitrogen that gets run through a hot combustion process if one is getting high NOx readings in an emission test.

You indicated that your EGR appears to be working. That's good, as that reduces the peak combustion temperatures. As a previous poster mentioned, and I agree, that adding a higher percentage of ethanol should reduce the peak combustion temperature down a bit, reducing NOx.

I'm on the fence about recommending retarding the timing a couple degrees. Although the EGT will be slightly higher, the peak combustion temperature should drop a touch in the process though. So, I don't know what to advise on that front.
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Old Sep 14, 2022 | 12:43 AM
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Originally Posted by 69427
Merely asking out of curiosity. What brand gasoline are you running? Shell keeps advetising that their gas has nitrogen based cleaners in their gasoline. I suspect the amount is small, but no point in adding to the amount of nitrogen that gets run through a hot combustion process if one is getting high NOx readings in an emission test.
All CA gas is the same. The big companies trade credits. If Shell has their refinery in Northern CA and Exxon has theirs in So Cal they trade gallons to save in trucking expense. I was at a Shell station a few months ago late at night and an unmarked tanker truck was there filling it up. I asked the guy if he only fills Shell. He laughed and said he fills all the stations. He snickered and sarcastically said of course we add different additives depending on brand.
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