built simple flow bench to test ported heads, intake manifold
From a functional stand point, when you want efficiency, at cruising, where is the throttle? Damn near closed. So what's the air velocity and path looking like ~1" below the plate where the blades are? And at that point, what good are the blades even doing? In my mind, not much. At WOT, I could see the blades doing a "good thing"....but no one is concerned with CAFE or CARB at WOT. So....I think they're a band aid that made a tiny diff that helped them eek by govt. regs.
From a functional stand point, when you want efficiency, at cruising, where is the throttle? Damn near closed. So what's the air velocity and path looking like ~1" below the plate where the blades are? And at that point, what good are the blades even doing? In my mind, not much. At WOT, I could see the blades doing a "good thing"....but no one is concerned with CAFE or CARB at WOT. So....I think they're a band aid that made a tiny diff that helped them eek by govt. regs.
It could be as simple as detuning the TBI to match the detuned runners, create more velocity, because gm already had the throttle bodies.
going to take some videos from top instead of from the side. also going to check an unmodified diffuser. Looks to me that diffusers are beneficial.
want to flow all runners at once to see what that looks like.
going to take some videos from top instead of from the side. also going to check an unmodified diffuser. Looks to me that diffusers are beneficial.
want to flow all runners at once to see what that looks like.
I'm done testing.
stock head, manifold, TB's 145-160cfm. dart heads, ported manifold, modified diffusers 210-220. numbers are for comparison. 210 cfm intake with 190cfm exhaust = 393HP at crank in theory. I'm shooting for 350HP. fun project, hope it works out. can always put it back to stock. nothing ventured nothing gained.
time to put car back together
1. Stock unmolested intake manifold on my engine. (Done, results are posted in the other thread.)
2. Stock unmolested intake manifold with diffusers removed on my engine. (is it really necessary?)
3. Ported heavily molested intake manifold with diffusers. (I think this would be interesting.)
4. Ported heavily molested intake manifold without diffusers. (Curious what they're worth on something that will "tax" a pretty well ported intake.)
5. Same setup as 4 but with bored throttle bodies. (the stock units were a restriction on the renegade, are they on a ported manifold too?)
6. Renegade with ported throttle bodies. (Also have this in the other thread.)
And with the dyno it removes my inconsistency if I were to say... go to a track.
The Best of Corvette for Corvette Enthusiasts
I bored Jim's TB's. On his stock engine'd dual exhaust/ported intake car the bored TB's did nothing. Obviously on a "bigger" engine, they'd make a diff.
1. Stock unmolested intake manifold on my engine. (Done, results are posted in the other thread.)
2. Stock unmolested intake manifold with diffusers removed on my engine. (is it really necessary?)
3. Ported heavily molested intake manifold with diffusers. (I think this would be interesting.)
4. Ported heavily molested intake manifold without diffusers. (Curious what they're worth on something that will "tax" a pretty well ported intake.)
5. Same setup as 4 but with bored throttle bodies. (the stock units were a restriction on the renegade, are they on a ported manifold too?)
6. Renegade with ported throttle bodies. (Also have this in the other thread.)
And with the dyno it removes my inconsistency if I were to say... go to a track.
With correct ALDL cable.
tunerpro has a built in DYNO. Capture a baseline.
Capture add-ons. Advantage. VS a chassis Dyno.
Realtime air flow. Realtime vehicle load.
Records all sensors.
NO hook-up time. No shop costs.
Mistake on a pull. Most count as a pull.
Mistake on TP. simply re- do.
Last edited by THE 383 admiral; Jan 2, 2023 at 09:06 PM.

tunerpro has a built in DYNO. Capture a baseline.
Capture add-ons. Advantage. VS a chassis Dyno.
Realtime air flow. Realtime vehicle load.
Records all sensors.
NO hook-up time. No shop costs.
Mistake on a pull. Most count as a pull.
Mistake on TP. simply re- do.
1. Stock unmolested intake manifold on my engine. (Done, results are posted in the other thread.)
2. Stock unmolested intake manifold with diffusers removed on my engine. (is it really necessary?)
3. Ported heavily molested intake manifold with diffusers. (I think this would be interesting.)
4. Ported heavily molested intake manifold without diffusers. (Curious what they're worth on something that will "tax" a pretty well ported intake.)
5. Same setup as 4 but with bored throttle bodies. (the stock units were a restriction on the renegade, are they on a ported manifold too?)
6. Renegade with ported throttle bodies. (Also have this in the other thread.)
And with the dyno it removes my inconsistency if I were to say... go to a track.
Ported heavily molested intake manifold without diffusers. my modified intake manifold, no diffusers, no head 227cfm. with stock diffusers 207cfm
also flowed 227cfm with modified diffusers
Ported heavily molested intake manifold without diffusers. my modified intake manifold, no diffusers, no head 227cfm. with stock diffusers 207cfm
also flowed 227cfm with modified diffusers
clay entrance stock manifold

I suppose I could. Does tuner pro support that on say an ebl flash? I know the ebl has some built in tests but they're basic. I've got to play around with it a bit more... for now the car runs and drives. Once it warms up and I can actually drive it without dealing with the road salt. (I could but summer tires below 40 don't exactly work well to begin with) That and it's pretty buried in the garage at the moment...
Sorry.. Make that.. Data Master OBD1 data logging.
Year specific. ALDL recording.
If you look at one of my runner smoke videos you can see how the flat runner face deflects the flow out into the runner, in effect necking down the runner cross section.
Going to make the runners appear even smaller than they are, and the top of the runner is where the highest velocity and flow occurs.
Know it's a pain ... but could you stuff foam into the runners, tape off and drop cloth the engine ... and knock those edges down with a burr? with Shop-Vac going?

If you look at one of my runner smoke videos you can see how the flat runner face deflects the flow out into the runner, in effect necking down the runner cross section.
Going to make the runners appear even smaller than they are, and the top of the runner is where the highest velocity and flow occurs.
Know it's a pain ... but could you stuff foam into the runners, tape off and drop cloth the engine ... and knock those edges down with a burr? with Shop-Vac going?

completely stock 1984 corvette intake system flows 145cfm. the intake alone flows 150cfm and 155 without diffuser or modified diffuser. also stock heads need gasket matching, bad match causes minus 5 cfm with stock manifold. adding clay radius entrance to otherwise stock intake will flow 160cfm. this is the best that I did with zero porting. I believe a mildly ported intake and gasket matched head could yield 180cfm, maybe radius entrance, but not sure have not tried that. that's all that is needed for stock heads. headers, high flow cat and mufflers. maybe 280hp.
stock exhaust header pipe flows 115cfm, because GM pinch the pipe at the collector. pipe is 1.5" and should flow 165-170cfm, but it doesn't.
ported intake gained at least 20cfm with radius entrance. kind of tricky. For example, cylinder 8 runner cfm is affected by length of the radius that is added to 6. not the top of runner, but on the side.
tried .25" rod and .375" rod for radius. .25" didn't do much. .375 worked well. tried some .5" didn't seem much better and was worried about getting too close to top plate. settled for .375" rod.
my ported intake manifold 1.77CSA +/- flows 227cfm without heads, with top plate, TB's, no diffusers or modified diffusers. with stock top, stock diffusers 207cfm.
pretty much done. I'm tempted to do more cleanup for superficial reasons, but every time I have done that it changes the flow a little. It's like painting cars, there's a point where it's time to say it good.
cfm numbers are for comparison.
there is so many variables. I'm sure others can do better with different methods. I'm sharing what I did and the results, it could help someone else in the future. I have learned a ton on this forum.
dart heads are summit branded 165ss with 202/1.6 valves, 237cfm intake @.500, 138cfm exhaust @.500. intake has 5 angle valve job and exhaust has radius valve job.
with basic bowl blending, intake 245CFM @.500 and exhaust 187cfm @.500. didn't open up the throat. left them at about 84%. did the minimum port matching head slightly bigger.
I understand now



















