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Bilstein Shock Install

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Old May 17, 2024 | 04:38 PM
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Default Bilstein Shock Install

So running bilsteins on the 1996; shocks are "old" so looking to get a new set. The issue is that when I install them, I have to use the jack to raise on the LCA to raise the suspension; basically the shock is too short.

The issue arises on the track. Since the shock is bottoming out on some turns, this basically forces the momentum of the upright/wheel/UCA into the lower ball joint. I've had it twice where the lower ball joint (moog) has unseated itself.

More information: car started out as an '84 but I put a '96 cross member on it and am running 96 suspension pieces. I snagged another (used) pair of bilsteins off a 1996 (I pulled them) and they're the exact same lengths as the current ones.

Is this just the way things are? Am I doing something wrong? Any other shock that's considered stock-ish that's better than the bilsteins?

And before you suggest, I can't run coil-overs :*(
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Old May 17, 2024 | 06:47 PM
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Didn’t change out the upper shock tower?


The 84-87 shock tower sits higher off the frame than the 88-96 cars.

Not the best angle in the pics. I’ll grab some tomorrow. With a tape measure.





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Old May 17, 2024 | 07:21 PM
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Originally Posted by ChumpVette
Didn’t change out the upper shock tower?


The 84-87 shock tower sits higher off the frame than the 88-96 cars.

Not the best angle in the pics. I’ll grab some tomorrow. With a tape measure.



Well damn, that's 100% it. Thanks!

Edit: if you could get me a rough height difference, that would be awesome. . . or I could just run the '84 bilstein struts up front. . .

Last edited by RandomTask; May 17, 2024 at 08:33 PM.
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Old May 21, 2024 | 04:09 PM
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Ordered new shocks for an '84 (PN: 24002288)

Exact same length as the '96's. . .



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Old May 21, 2024 | 05:08 PM
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Yes, the shocks are the same length.

Look at a set of 84-87 lower A-arms and see how high the shock mount is?
Look at a set of 88-96 lower A-arms and see how low the shock mount is?


The difference is taken up by the location of the upper shock tower. the 84-87 sits higher. The 88-96 sits lower.

You have now created an issue where you are using a 96 control arm that has a lower shock mount and now has a higher top mount than expected to go with that 96 lower A-arm.
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Old May 21, 2024 | 07:19 PM
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Rgr, looks like I need to weld in a plate to make up the difference.

Thanks,
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Old May 21, 2024 | 07:22 PM
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If you cut out the upper shock tower from the frame of a 88-96, and weld it into your car, it will work. Or you can just get some flat steel, take some measurements and weld in a tower to your liking.
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Old Jun 2, 2024 | 07:45 AM
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Rounding this thread out. Ended up cutting 1.25" in off the towers and using 1/4" plate to relocate.


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