C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Low coolant level sensor radiator plug

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Old Apr 12, 2026 | 07:23 PM
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Default Low coolant level sensor radiator plug

Hey all, I have an 85 manual and I just replaced my radiator with a champion 2 row all aluminum radiator. Everything went fine except the new radiator has a hole for a low coolant level sensor which was not introduced until 86. My old aftermarket plastic tank radiator had this hole as well but it had a blank plug. The blank plug is not quite the right shape for the champion radiator. Anyway, I just wanted to ask the community if anyone had come across this to see what they have done. Worst case scenario is I order the actual sensor for 40 bucks and don’t hook it up to anything.
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Old Apr 12, 2026 | 07:37 PM
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If Champion is correct for OEM probe there's certainly less than 40$ options out there. Maybe someone will donate a suitable used one or generally there's OEM for 20$ or less on eBay. Search 10054615 on eBay for some pricing options. There still seems to be after-market equivalents available too.

Why do you feel yours isn't correct?
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Old Apr 12, 2026 | 09:31 PM
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the little ears don’t quite fit over the ring. I tried shaving it down with a razor blade but it is so small.
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Old Apr 12, 2026 | 10:19 PM
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A few swipes with a file on the face of the radiator nipple should allow the ears to clip over the ring. Would be easier than working the plug itself with a blade.
I'd probably put a tie wrap around the ears to hold them together, gripping the ring. Cheers.
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Old Apr 12, 2026 | 10:26 PM
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... or an appropriately sized quality worm style clamp. I believe a friend did similar to his many years ago. If you've already tried a blade to trim it, I believe you suck it up and gather another,
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Old Apr 17, 2026 | 07:30 AM
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I use a rubber pipe end cap and a hose clamp. Thats´ all.
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Old Apr 23, 2026 | 03:53 PM
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Originally Posted by Schieby
I use a rubber pipe end cap and a hose clamp. Thats´ all.
that would have worked great. I ended up calling champion and they sent me a sensor for free.
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Old Apr 24, 2026 | 11:06 PM
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Originally Posted by dah2001
that would have worked great. I ended up calling champion and they sent me a sensor for free.

A + for Champion. It's always good when a vendor steps up and does good.
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