C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

O2 Sensor Stuck in Header

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Old Apr 8, 2003 | 12:04 PM
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Default O2 Sensor Stuck in Header

Any tricks out there for freeing a stuck O2 sensor?

Jason
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Old Apr 8, 2003 | 02:27 PM
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Default Re: O2 Sensor Stuck in Header (89vette)

Try warming up the exhaust system for 2-3 minutes, and wrench it again. If necessary, add an extension to your wrench for additional leverage, being careful not to apply too much pressure that you snap the sensor off. O2 sensors are pre-coated with an anti-seize compound, so you should be able to break it loose.


[Modified by Oldman, 11:30 AM 4/8/2003]
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Old Apr 8, 2003 | 02:31 PM
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Default Re: O2 Sensor Stuck in Header (Oldman)

Thanks Oldman ( :D )
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Old Apr 8, 2003 | 02:43 PM
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Default Re: O2 Sensor Stuck in Header (89vette)

or, AFTER IT COOLS DOWN, try some PB blaster... :smash:
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Old Apr 9, 2003 | 09:12 AM
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Default Re: O2 Sensor Stuck in Header (FoolCrzy)

:iagree: With the PB Blaster. Put it on several times over a couple of days.
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Old Apr 9, 2003 | 09:42 AM
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Default Re: O2 Sensor Stuck in Header (89vette)

I used a hammer, 20 or so light taps to the wrench and the sensor broke loose. The pipes were hot btw.

Toni
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Old Apr 9, 2003 | 09:45 AM
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Default Re: O2 Sensor Stuck in Header (ToniH)

Once it starts to move, work it in and out. Go out a little farther each time, while spraying with PB, it will loosen up. If you just try to take it out and rust/crud is in the threads it will just keep getting tighter till it breaks.

With the pipes warm is probably best. :cheers:
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Old Apr 9, 2003 | 10:22 AM
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Default Re: O2 Sensor Stuck in Header (ski_dwn_it)

They make a nice O2 tool that works with a 3/8 drive. I put the tool on the right side O2 and used several long extensions from the top to remove it. Worked slick.
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Old Apr 9, 2003 | 11:01 AM
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Default Re: O2 Sensor Stuck in Header (ittlfly)

I bought the socket for $15 bucks and it just slips. Now its vice grips time and new O2 time. The sensor works but to use the WB O2 at the the dyno, it has to be able to come out. I'll try the PB Blaster.
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Old Apr 9, 2003 | 09:25 PM
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Default Re: O2 Sensor Stuck in Header (89vette)

Got it out. PB Blaster and Vice grips. The threads are toast on the sensor but look good on the header.
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Old Apr 9, 2003 | 09:58 PM
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Default Re: O2 Sensor Stuck in Header (89vette)

....Got it out....
:hurray: :thumbs:
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