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The strength of the Dana 44 are not the years, as they are all relatively the same, it is rather the gears inside. The higher the gear, like 3.07 the less teeth you have, therefore the ring has more material remaining. Take that same size ring and make it 4.11s and you then have more teeth and less material.
Basically what it boils down to is material = strength.
I am pulling 1.534 60' times with my 3.07 dana 44. Corky did it all last summer with no problems. I suspect that if either one of us went to lower gears our chance if failure would be directly related to how much steep we went.
What are your engine specs etc. I suspect based on our ETs & MPH that we are putting to the road ~450+HP and a butt load of TQ.
I read that a dana 44 could handle lo as 1.4, 1.5 60'feet . there are many C4`s in the 10 second range out there and they make it with a dana 44 with out a problem !!! hope mine holds becouse my plans are 10`s in the future !! I think you better start worrying about halfshafts ,spindles and U joints before the dana 44 would let go .
I am planning on building a '59 with a tube frame, C4 suspension front and rear. Engine will be about 500 HP, 500 TQ. Car should weigh about 3000#. Primarily I was concerned that the earlier (narrower) C4 rear ends might be less stout than the later ones since I would prefer the narrower one for my project. Good point about the 3.07 being "beefier" that the higher (numerically) ratios. I had been looking at a 3.54, but I may re-think the ratio.
They are pretty damn strong... They can be made stronger, but that's another topic. I've run 9.91 at 141 mph in my 1990 ZF6 car with a high 1.5 short time. I know of at least one guy pulling 1.31 shorts and blasting 8.90's at over 155 on the D44 as well.
-Jeb Burnett
My D44 itself is stock, but the yokes, spindles, ahflshafts and ujoints have been upgraded to forged , 30 spline, solid 1350 ujoint pieces. I do run street tires though, so that keeps the shock load lower, but you can push alot of power through them. The Lingenfelter Vette's and modified Vipers are making big power with stickier tires and they seem to hold up.
If you look at all the serious drag racers that have 10's/low 11's with ZF6 cars, they all eventually blow something. Its just a matter of time with 1.4-1.5 60' times.
Thanks for all the replies. Sounds like the Dana 44 should stand up well for my application. Now I just need to find one at some kind of reasonable price.
Generally you'll break drive spindles before anything else...I've probably broken 10-15 of them over the years, nothing else...Just drive spindles. They are hideously heat treated (like under 10RW)...I've got some we cryo-treated that are 58RW, haven't broken another one since.
-Jeb Burnett