C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Which injector is going bad?

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Old Sep 2, 2003 | 09:54 PM
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Default Which injector is going bad?

I think there is one or more injectors going bad (leak down). Can someone tell me how to test them and find the bad one?

Thanks
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Old Sep 15, 2003 | 11:16 AM
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Default Re: Which injector is going bad? (dburgjohn)

Basically, you need a fuel pressure gauge and an injector tester module.

With the injectors still on the car, cycle the key to pressurize the fuel system with the pressure gauge attached. Note pressure. Disconnect the wiring harness from one injector and connect the injector tester module. Run the module. The module will hold the injector open for a fixed, predetermined time. Note and record the pressure drop. Disconnect module and reconnect wiring harness. Go to next injector, disconnect wiring, hook-up module, presurize system, etc. You will probably see a notable difference in pressure drop at the bad injector(s).

Also, with an ohm-meter, check the resistance of each injector. Stock units are around 12.9 ohms each. If the internal coil of an injector is going bad, the ohm value will be noticibly different from the others.

Good luck.
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Old Sep 15, 2003 | 01:32 PM
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Default Re: Which injector is going bad? (Br1dgeman)

If you have a REAL bad leakdown (like the gauge goes to 0 almost instantly when the fuel pump stops) then try this.

Remove the plenum/runners and unscrew the 6 bolts holding the fuel rail in place (4 on top, 2 in front). Pull the injectors out of their bungs and place a piece of light colored paper under each one. Turn the key on and then when the pump stops you should see a wet spot on the paper(s) with leaky injector(s).
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Old Sep 26, 2003 | 10:27 PM
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Default Re: Which injector is going bad? (scorp508)

Leakdown test as follows:

7:00 pm 40 psi
7:10 pm 26 psi
7:20 pm 18 psi
7:30 pm 14 psi
7:40 pm 12 psi
7:50 pm 9 psi
8:00 pm 6 psi

Injectors? Fuel pump? Ideas?
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Old Sep 27, 2003 | 12:16 AM
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Default Re: Which injector is going bad? (dburgjohn)

Remove the lid from the gas fill area and pull the rubber neck in there too. With the fuel pump RUNNING clamp off both the feed and return rubber hoses and then pull the power to the pump. If the pressure still drops it is the injectors. Clamping both lines cuts off the fuel pump check valve and the regulator return line and isolates just the injectors.
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Old Sep 27, 2003 | 01:17 PM
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Default Re: Which injector is going bad? (scorp508)

Did a leak down test again, but this time clamped the feed and return lines at the tank after pressure built up. 45 min and no loss in pressure. What is involved in changing the valve in the gas tank?
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Old Sep 27, 2003 | 04:38 PM
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Default Re: Which injector is going bad? (dburgjohn)

It is part of the fuel pump and it is not available separately. To replace the fuel pump, remove the hoses, bolts that you see around the perimeter, and disconnect the electrical connector at the sending unit. Then lift it out of the tank, being careful of the float that is part of the sender unit itself. Once out you will see the pump, it is pretty easy to replace.

You will need a new gasket, and pump strainer to install as well.
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Old Sep 27, 2003 | 07:13 PM
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Default Re: Which injector is going bad? (dburgjohn)

Another possibility is the pulse dampener is leaking. I replaced mine with a piece of fuel hose and now my pressure holds.
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Old Sep 29, 2003 | 09:18 AM
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Default Re: Which injector is going bad? (dburgjohn)

I tend to agree with Bluevette85. Check that first before you replace the pump. I did not and sensely replaced my pump only to have the same problem. Rubber hose is REAL cheap too!!
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Old Sep 30, 2003 | 04:53 PM
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Default Re: Which injector is going bad? (Bluevette85)

What exactly is the 'pulse dampener' and where is it located?

thanks :confused:
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Old Sep 30, 2003 | 06:23 PM
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Default Re: Which injector is going bad? (dburgjohn)

Pulse dampener is located above the fuel pump. The fuel pump discharges into it before the fuel goes into the actual fuel line and on up to the engine.

follow the instructions to remove your sending unit out of the tank like you would change a fuel pump, can't miss it.
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Old Sep 30, 2003 | 09:06 PM
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Default Re: Which injector is going bad? (Br1dgeman)

Is this a required part? What happens if you replace it with some hose?
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Old Oct 1, 2003 | 04:09 PM
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Default Re: Which injector is going bad? (dburgjohn)

I honestly couldn't tell you if it is a "required" part. By replacing it with the hose, you might eliminate your pressure leakdown problem and save yourself the expense of changing the fuel pump. If it does not solve the problem, reinstall the bugger and change the fuel pump & strainer.
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Old Oct 16, 2003 | 10:17 PM
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Default Re: Which injector is going bad? (Br1dgeman)

OK, its the fuel pump. I just had the windows re-tinted and got a good deal on a set of wheels, cash is a little low. How long does he have doc? Can he hold on while I save a few bucks up for the pump? I am one of those hard-headed cash only persons who hates credit (and owes no one BTW).
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Old Oct 17, 2003 | 09:56 AM
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Default Re: Which injector is going bad? (dburgjohn)

Stock pump is ~$75 and you can get high flow ones for ~$100. They take about 30 minutes or less to install.
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Old Oct 17, 2003 | 10:24 AM
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Default Re: Which injector is going bad? (scorp508)

Where is that $75 pump? My dealer quoted a WHOLE LOT MORE :mad
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Old Oct 17, 2003 | 10:55 AM
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Default Re: Which injector is going bad? (dburgjohn)

Call up autozone or pepboys. I got a Delco pump from Autozone for $75. Same exact thing as the one in the tank now.
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Old Oct 24, 2003 | 10:44 PM
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Default Re: Which injector is going bad? (scorp508)

I've been able to diagnose several bad injectors over the years by checking the ohm resistance - but have never performed a pressure test.

I was wondering, would the addition of a digital fuel pressure gauge on the dash provide useful information (both during running operations and while performing the leak down test) for a street driven vehicle? I've been thinking of adding the both a fuel pressure and air fuel ratio gauge - or is that merely fluff?

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Old Oct 25, 2003 | 11:26 PM
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Default Re: Which injector is going bad? (dburgjohn)

The only way to know for sure is be able to visually check the business end of the injector under pressure. When I test injectors, I check the at 20, 40, and 60lbs pressure. The various pressures will show if a leaker is there.
Plenty of shops that specialize in injectors have the equipment to test them.

Hope you get it figured out, if you do need your injectors serviced I have a 25% discount for fellow Forum members until the end of November.

Gordon
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www.witchhunter.com
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