C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Heads are Stuck - need help

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Old Sep 19, 2003 | 10:42 AM
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Default Heads are Stuck - need help

We are taking apart a 1992 Corvette LT1. Aluminum heads and Iron block. I cannot get the heads off easily. We pulled all of the bolts, including the 4 bolts by the exhaust manifold. These heads have been on here for 12 years and 140,000 miles, but they seem to be stuck! Rubber hammer - nothing. Small hammer and a block of wood - nothing. Big hammer and a block of wood - nothing.

Any hints here? Are we missing something? Are there any dowels between the head and the block that I need to be concerned about? I have never seen a head that was stuck on like this. I am considering using compressed air inside the cylinders to push the head up, or maybe and engine lift to a bolt on the front of the head. Thoughts???

Thanks!

Steve

:mad
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Old Sep 19, 2003 | 12:32 PM
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Default Re: Heads are Stuck - need help (Stephen L)

I believe there are dowel pins used to guide the heads onto the block so forcing them backward wouldn't be a good idea.

This is an interesting problem as I plan to pull my L98 #113 heads and now wonder if they too will be stuck to the block; and if so how to loosen them.
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Old Sep 19, 2003 | 04:03 PM
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Default Re: Heads are Stuck - need help (Stephen L)

Stephen,

I'm having the exact same problem. Maybe you could have a friend ask around online; that's what I did. I'll let you know if it produces any helpful advice.

Best of luck!

Matt

P.S. Whatever solution you decide upon, I would be gentle. The car sounds very nice. And deceptively fast.
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Old Sep 19, 2003 | 04:46 PM
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Default Re: Heads are Stuck - need help (Stephen L)

I dont have an LT1, but seen the heads pulled off of an LT1 F body.

Did you pull the cross over coolant tubes on the back side of the heads?
They should be held on with banjo bolts.

I usually put a screw driver under the front and rear china walls, and pry the heads up from there.
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Old Sep 19, 2003 | 05:23 PM
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Default Re: Heads are Stuck - need help (Stephen L)

Put the sparkplugs back in, and turn the engine over, maybe the compression will blow em off. :lol:
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Old Sep 19, 2003 | 05:27 PM
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Default Re: Heads are Stuck - need help (Stephen L)

This may sound stupid, but are you sure you got all the bolts? A friend of mine went to pull the heads off of an LT1 and didn't get all the bolts below the manifold. I'm not sure how he thought he was going to remove the manifolds and heads together..........
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Old Sep 19, 2003 | 07:27 PM
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Default Re: Heads are Stuck - need help (Nathan Plemons)

stick the wooden handle of a hammer in one of the exhaust ports and pull up. :rolleyes:
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Old Sep 19, 2003 | 08:07 PM
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Default Re: Heads are Stuck - need help (neverendingproject)

I will look for more bolts. I got all of the bolts under the valve cover, and the 4 bolts near the spark plugs. The header is off so I will double check that there are not any more bolts down there.

Yes, we found the cross over tube.

The hammer handle is a good idea but there is only about 4 inches between the port and the inner fender.

Thanks!

Steve
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Old Sep 19, 2003 | 08:08 PM
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Default Re: Heads are Stuck - need help (IBEAM700)

If the engine had any compression I would try starting it and blowing the heads off - good idea!

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Old Sep 19, 2003 | 08:08 PM
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Default Re: Heads are Stuck - need help (Stephen L)

There are bolts down in the drain area of the heads that sometime get gummy and you cannot see them.
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Old Sep 19, 2003 | 08:37 PM
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Default Re: Heads are Stuck - need help (Stephen L)

The hammer handle is a good idea but there is only about 4 inches between the port and the inner fender.

ok then , an intake port..?
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Old Sep 19, 2003 | 09:20 PM
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Default Re: Heads are Stuck - need help (neverendingproject)

Try this. As stated above, use the handle of the hammer in an intake port and apply pressure towards the outside of the engine bay (DS or PS depending on which head). Have someone use a dead blow hammer and hit the intake port area. It's worked for me the iron heads on an olds 350, should work on the aluminum heads.
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Old Sep 19, 2003 | 09:25 PM
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Default Re: Heads are Stuck - need help (Stephen L)

Or try this like I am doing I'm taking it to a reputable shop so they can be responcable for any breakage, lol.
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Old Sep 19, 2003 | 10:09 PM
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Default Re: Heads are Stuck - need help (Steel Blue 91)

Try this. As stated above, use the handle of the hammer in an intake port and apply pressure towards the outside of the engine bay (DS or PS depending on which head).
:iagree: I've used this approach in the past. "Seat" the wooden handle against the roof of the intake port and then pull towards you. Sometimes, you have to "rock" it back and forth...i.e. one pull won't do, you gotta work it. If you want to give your wife or girlfriend a good laugh, invite her to watch :D
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Old Sep 19, 2003 | 10:17 PM
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Default Re: Heads are Stuck - need help (96GS#007)

Make sure you have all the bolts out and use the hammer handle sugestion. The heads are on dowl pins and need to come straight up, and they will need to be poped off with a good pull. One more thing keep one hand on the head so it doesn't fall.
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Old Sep 19, 2003 | 10:27 PM
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Default Re: Heads are Stuck - need help (Stephen L)

Time to do a head bolt count, I believe there are 17 per side (someone correct me if I'm wrong). I've missed a few on some engines.
The compressed air in the cylinder should work.

Gordon
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Old Sep 19, 2003 | 10:32 PM
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Default Re: Heads are Stuck - need help (Stephen L)

First you get a torch...... :lolg: Seriously if you try the ideas above and still cant get them off, you have missed something. Somwhere. Good luck :chevy
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Old Sep 19, 2003 | 10:38 PM
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Default Re: Heads are Stuck - need help (Switch)

4 bolts by the spark plugs?????? the lower shorter bolts line the base of the cylinder head, better take a bolt count before you crack a head. are the manifolds completely out of the car?
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Old Sep 19, 2003 | 11:37 PM
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Default Re: Heads are Stuck - need help (lcvette)

Where is your service manual, should have a pic & bolt count for you. including the correct torque sequence for putting it back together. Earlier blocks like my L98 have about 8 bolts down the outside edge under the exhaust not 4!! :smash: With all the bolts out the wooden handle in an intake port is how I've ALWAYS been able pull heads. Even on really old nasty truck motors etc.
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Old Sep 22, 2003 | 07:45 AM
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Default Re: Heads are Stuck - need help (Trog)

OK - After further searching I have found two additional bolts! They were covered in engine grime and located directly under the outside exhaust ports. So, there were a total of 6 bolts on the outside edge of the head, not 4 as originally thought.

Thanks for your suggestions!
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