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Help. Procharger problem solving.

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Old Mar 29, 2007 | 05:58 PM
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Default Help. Procharger problem solving.

Thunder Racing just finished installation of my forged motor. The car is running good, but boost is falling off on the topend. It made 540rwhp at 5600rpm but then started falling down. Max boost was 11lbs. Below is a list of mods. Can anyone suggest things to check?

Forged 347
317 heads unported
manley ss valves
patriot dual springs
Voodoo cam 222/228 113+4 578/578
borla stingers
lg street headers
A&A FMIC
ECS meth kit
ECS bracket
D1SC head unit
Vortech race bypass
3.85 6 rib pulley

Last edited by redcycle13; Mar 29, 2007 at 06:42 PM.
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Old Mar 29, 2007 | 06:34 PM
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Did you have belt slip? I have a very similar setup and something must be going on, I use the same size pulley and we see 14 lbs max
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Old Mar 29, 2007 | 06:39 PM
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Originally Posted by peter pan
Did you have belt slip? I have a very similar setup and something must be going on, I use the same size pulley and we see 14 lbs max
I was thinking it was belt slip too, but they said it wasn't. I wasn't there when they dynoed the car. I still have a feeling it is slipping, but I hate to argue with the experts when I wasn't around. They think it may be cavitation inside the blower due to inlet restriction. I don't think that's right.
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Old Mar 29, 2007 | 10:02 PM
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I saw 14psi with a similar setup, too. Sounds like belt slip...
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Old Mar 29, 2007 | 11:48 PM
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Yeah, keep it simple. Cavitation inside the blower? WTF kind of idea is that?

6rib pulleys? Belt slip.
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Old Mar 30, 2007 | 06:24 AM
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I would upgrade your six rib to the eight rib assembly, as I can almost guarantee your problem is a result of belt slippage. I have seen it happen too many times when you start pushing the six rib assembly.
http://www.exoticperformanceplus.com...Car.php?car=40
This C5 has a D-1SC as well, pushing 16 lbs of boost.

What does your dyno graph look like? Is it jagged in the upper rpm range? Bob

Last edited by EPP; Mar 30, 2007 at 06:28 AM.
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Old Mar 30, 2007 | 08:46 AM
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Ben-I sent you an email. Listen did they re-pin your crank with the new motor? Also with a 4.10 pulley I made 645-same combo just a tad more compression at a AFR of 10.1. I used either a K060873 ,K060876 or K060878. I can't remember 100% but there all here if you need them-it's bitch but it's tight-your belt is too loose-I think you said you used a 88.5 or 88.8? All the pulley's are the same and your using a smaller pulley so there's no way the belt your using is the same. Cavitation in the blower WTF is that? Man I know I'm going to have to fly down there and sort this out. Or sort out the PCV and belt stuff, take the car to another dyno and i can help you tune the car over the phone. Call me you got my #.
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Old Mar 30, 2007 | 11:04 AM
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something is going on your numbers are low for 11psi, look at your belts closely under power, i bet youll see some soking rubber, my old 8rib set up would smoke more than my tires with my F1R, i changed to ECS 10 rib. goodluck
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Old Mar 30, 2007 | 11:30 AM
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??? I get 7# with a 3.85 pulley--how are yall so high in the boost???

I use to lose boost at gear changes in with my stock A4 and converter--about 3#!!! It doesn't move any with the RPM/vigilante setup. Is your car an A4? It might be going.
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Old Mar 30, 2007 | 01:26 PM
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I can't help but think it's belt slip. What do you guy's think about swapping to a 4.10 pulley and retuning until I can get the 8 rib setup? You think I could make 11-12lb and 600rwhp. If so I think I'll just do that so i can get the car back until then.
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Old Mar 30, 2007 | 01:35 PM
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With roughly the same mods and a 4.0 pulley, I made 12psi...
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Old Mar 30, 2007 | 04:58 PM
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Originally Posted by redcycle13
I can't help but think it's belt slip. What do you guy's think about swapping to a 4.10 pulley and retuning until I can get the 8 rib setup? You think I could make 11-12lb and 600rwhp. If so I think I'll just do that so i can get the car back until then.
That is one option and the other is to use the belt I use and I use a Dayco 5060885 and it lets me see the 14 lbs
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Old Mar 30, 2007 | 05:31 PM
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Don't forget.....

The A&A bracket still uses a stock style gates tensioner.

Those tensioners can have less then desired spring tension in them sometimes. They can also go bad overtime, and get weak. They are not all created equal.

First thing I would do, (and its a cheap part) would be to replace the tensioner. Then look into other factors like tear in a rubber that could be venting boost pressure.

EA
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Old Mar 30, 2007 | 08:14 PM
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Originally Posted by E.A.
Don't forget.....

The A&A bracket still uses a stock style gates tensioner.

Those tensioners can have less then desired spring tension in them sometimes. They can also go bad overtime, and get weak. They are not all created equal.

First thing I would do, (and its a cheap part) would be to replace the tensioner. Then look into other factors like tear in a rubber that could be venting boost pressure.

EA
I thought he was using the ECS Bracket
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Old Mar 30, 2007 | 11:31 PM
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Originally Posted by peter pan
I thought he was using the ECS Bracket
I am using the ECS bracket and tensioner.
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Old Mar 30, 2007 | 11:41 PM
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Originally Posted by blown in n.c.
??? I get 7# with a 3.85 pulley--how are yall so high in the boost???

I use to lose boost at gear changes in with my stock A4 and converter--about 3#!!! It doesn't move any with the RPM/vigilante setup. Is your car an A4? It might be going.
I`m with this guy....
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Old Mar 30, 2007 | 11:50 PM
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You should log boost and see if your belts is slipping....if it is then try a shorter belt.
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Old Apr 2, 2007 | 02:49 PM
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Any updates? Bob
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Old Apr 2, 2007 | 03:10 PM
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Should get back on the dyno by the end of the week. I'll post up the numbers when I get them.
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Old Apr 4, 2007 | 12:08 AM
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Originally Posted by blown in n.c.
??? I get 7# with a 3.85 pulley--how are yall so high in the boost???

I use to lose boost at gear changes in with my stock A4 and converter--about 3#!!! It doesn't move any with the RPM/vigilante setup. Is your car an A4? It might be going.
North Carolina is pretty close to sea level. I made 7 psi with a 3.7" pulley at 4200 feet elevation (thin air). Sea level is thicker air and you should see more than 7#. Do you have a restrictor plate, cam, heads or headers?
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