Head Light Problem




This link describing the Eurolight fit has a few pictures which may help:
http://www.c5forum.com/diy/eurolights.php
Courtesy of Brian at PFYC.
Now I did it. The part that was out of alignment was horizontal not vertical. There are 2 sets of trox screws. It was no problem because I was able to find the second set. Problem: One spot where the screws go into broke. It was a plastic tab that came down about an inch and it was due to a poor made part - not over torque.So at this point I'm a disapointed as to what engineer came up with this idea. Its somewhat fixed now - but needs to be fully fixed. Maybe I can wait until a good non-popup kit becomes available.
Any other ideas - open for suggestions.
1st Part
After you take the cover (painted part) off there are 2 torx in back and one on the right front and one on the left front, but all still on top. These control the horizontal placement. I worked on this for a long time with alot of problems, then settled on less than perfect. Is there a trick to getting this aligned?
2nd Part
After you put the cover back on there are 2 torx in back and one on each side in front. These control the vertical alignment. The screw in the front left side screws into a peice of plastic that comes down into what looks like an inch square tab. This tab broke off. The fit is tight and I may not need that alignment peice if the others can control the vertical alignment. After giving this some thought - I don't think this is a big problem.
The real problem I guess is part 1. If I could get this aligned then that would probably satisfy me until improvements are made to the non-pop up conversion kits.
I have a pic but do not know how to attach.





