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headlight wackiness

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Old Sep 5, 2006 | 10:07 AM
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Default headlight wackiness

pilot's side goes full down and then back up to about 3/4's. Brass gears installed both sides 1.5 years ago. don;t hear grinding in the assewmbly.. THoughts??
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Old Sep 5, 2006 | 10:25 AM
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Grumpy: What about this?

http://forums.corvetteforum.com/show...ght=headlights

Sounds like a "possible" cause, especially since its only one side effected. I also thought maybe the column switch is acting up, but again I wouldn't suspect thats it since you're only dealing with one side.

Hope the above is the issue and the fix.
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Old Sep 5, 2006 | 11:17 AM
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I had the same problem. Had installed the rodneydickman gears 6 months prior. Well, the cover came loose on the drivers side and caused things to not work so well. I contacted Rodney and he has fixed the problem with new epoxy and also a metal brace kit. I also checked the passenger side and the cover was coming loose. So I installed Rodney's updated repair on both.....problem fixed.
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Old Sep 5, 2006 | 01:06 PM
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Old Sep 5, 2006 | 03:29 PM
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Originally Posted by RDVT4ME
I had the same problem. Had installed the rodneydickman gears 6 months prior. Well, the cover came loose on the drivers side and caused things to not work so well. I contacted Rodney and he has fixed the problem with new epoxy and also a metal brace kit. I also checked the passenger side and the cover was coming loose. So I installed Rodney's updated repair on both.....problem fixed.
sent Rodney an email
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Old Sep 5, 2006 | 06:06 PM
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Originally Posted by Grumpy
pilot's side goes full down and then back up to about 3/4's. Brass gears installed both sides 1.5 years ago. don;t hear grinding in the assewmbly.. THoughts??
Is that the fixed wing pilot side or the rotary wing pilot side?

J/K - Best of luck.
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Old Sep 5, 2006 | 07:04 PM
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Headlight actuator on the passenger side - corroded or loose connection?
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Old Sep 5, 2006 | 07:42 PM
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Originally Posted by Grumpy
pilot's side goes full down and then back up to about 3/4's. Brass gears installed both sides 1.5 years ago. don;t hear grinding in the assewmbly.. THoughts??
Sounds like user error to me... Either that or the BCM.
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Old Sep 5, 2006 | 11:45 PM
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Originally Posted by Grumpy
pilot's side goes full down and then back up to about 3/4's. Brass gears installed both sides 1.5 years ago. don;t hear grinding in the assewmbly.. THoughts??
That sounds like the white plastic stop for the closed position is missing (broke or fell off) and is allowing the motor to run past the stop location which results in the door partially opening again.

There's an old TSB on this issue. You can check if the stop is there by looking down the back of the headlight on the inboard side of the door assembly, or even easier if you remove the black bezel.

Here's the old TSB with a diagram of the stop locations.


http://corvetteactioncenter.com/kb/q....php?qstId=217
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Old Sep 6, 2006 | 05:58 AM
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Originally Posted by JC in XTC5
That sounds like the white plastic stop for the closed position is missing (broke or fell off) and is allowing the motor to run past the stop location which results in the door partially opening again.

There's an old TSB on this issue. You can check if the stop is there by looking down the back of the headlight on the inboard side of the door assembly, or even easier if you remove the black bezel.

Here's the old TSB with a diagram of the stop locations.


http://corvetteactioncenter.com/kb/q....php?qstId=217
I give it a look
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Old Sep 7, 2006 | 04:16 PM
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*****UPDATE*****

took off the head light assembly and the down stop insulator (#4 in the picture)was dented bad. Removed it and turned it over and re-installed.. Works like new.. Now, to clean up the blood..
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Old Sep 7, 2006 | 04:27 PM
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Dented? Did Willa borrow your Vette?
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Old Sep 7, 2006 | 05:12 PM
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Originally Posted by repo
Dented? Did Willa borrow your Vette?
looked like a frigging dent... prolly crushed is a better word..
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Old Oct 17, 2006 | 07:37 PM
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Thanks for the info guys! Had the same problem today on the drivers side, but when I pulled the bottom plastic stop off it was dinged on both sides. Probably flipped before. Switched the top and the bottom stops and worked like a charm. It's so nice when the simple fixes make a major difference.

Thanks again!
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