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X-pipe install?

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Old Sep 12, 2007 | 04:55 PM
  #1  
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Looking at my x-pipe (that has been in the garage since June) and I am wondering exactly how I am supposed to put this x-pipe on? It looks like there is some cutting of the existing pipe...Being that I will be tring this on my own, I am not sure how to cut the old and replace it with the new....The X-pipe I have is used, so no directions..

Thanks!

Adam Boca
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Old Sep 12, 2007 | 04:57 PM
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Do you have stock manifolds or LT's?
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Old Sep 12, 2007 | 05:00 PM
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Get the car in the air. Hold the x-pipe up to the exhaust, with the flanges of the old H-pipe and the new X-pipe lined up.

Account for the amount of pipe that will slide into the x-pipe and mark there.

Easiest way is to drop the mid section all together, 10 bolts and line it up on the floor.

You can use a sawzall to cut the pipe.

Get yourself a couple of 4" band clamps, 2 1/2 diameter

Measure twice and cut once...

Peace
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Old Sep 12, 2007 | 05:00 PM
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stock manifolds...
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Old Sep 12, 2007 | 05:07 PM
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Originally Posted by Adam Boca
stock manifolds...
Chip is not talking about your exhaust manifolds, but rather your center section x-pipe assembly. That's what you need to mark/cut, etc.
Robert
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Old Sep 12, 2007 | 05:09 PM
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Yeah, thanks!

Adam
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Old Sep 12, 2007 | 05:19 PM
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Originally Posted by Adam Boca
Yeah, thanks!

Adam
BTW, if you don't have access to a Sawzall, you can use a chain cutter too. Works great and leaves nice smooth edges. Just needs a little touch-up filing after the cut. You may even be able to rent one.
HTH,
Robert
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Old Sep 12, 2007 | 05:38 PM
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Yes it did help Robert....may try it this weekend..

Many thanks!

Adam Boca
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Old Sep 14, 2007 | 12:47 AM
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Do it like Chip mentions. I went to a local muffler shop and had them do the install - cost was only $30 so well worth it to not have to do the cutting myself.
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Old Sep 14, 2007 | 12:53 AM
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Originally Posted by JDs00PewterCoupe
Do it like Chip mentions. I went to a local muffler shop and had them do the install - cost was only $30 so well worth it to not have to do the cutting myself.
I too had mine done from a muffler shop, well worth the 40bucks...
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Old Sep 14, 2007 | 11:08 AM
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Hold the x pipe up into position with the rear flanges lined up with the old ones to mark the length onto the existing pipes. Don't forget to allow for some of the old pipe to side into the x pipe. I used a fine tooth blade in a sawzall to buzz right though. I also ground off about 3/4" off the end of the blade. That way I could hold the saw straight up and down and the blade would not hit the floor of the car. Use stainless band clamps. Position the bolts of the clamp to the inside slightly turned up so they won't rub on anything and you can access the bolts easily. My gaskets at the flanges broke so you may want to have a couple on hand when you do it. My x pipe did not have threaded flanges so the stock bolts would not work. Had to use longer bolts with nuts. It was a used x pipe so maybe new ones come with the bolts. A helper makes the job easier. Especially to align the tips of the mufflers. Not a hard job to do yourself.
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Old Sep 14, 2007 | 11:11 AM
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Measure twice and cut once!!

If anything....leave extra because you can always cut more off.

My husband took the measurements and we did the cuts. While installing the Corsa - discovered we were about 1/2" too far towards the rear and the pipes were hitting the crossmember. So - off with the X-pipe and cut 1/2" off and we were good to go.
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Old Sep 14, 2007 | 11:26 AM
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Originally Posted by LoneStarFRC
BTW, if you don't have access to a Sawzall, you can use a chain cutter too. Works great and leaves nice smooth edges. Just needs a little touch-up filing after the cut. You may even be able to rent one.
HTH,
Robert
I used a chain cutter on mine. It is a tool with a handle and what looks like a bicycle chain on the end. The chain has cutting wheels in it. The chain is wrapped around the pipe and wrenched back and forth with the handle. They make great cuts on pipes and you don't have to remove your exhaust.

Spend some extra time fitting/measuring/eyeballing/imagining before you make your cuts.
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