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Old Dec 23, 2007 | 10:29 AM
  #1  
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Default Header question

My brother just had his car modded by Callaway to 580 H.P.and while he was there I asked him to check on long tube and short tube headers. I nedde shorties because of emissions. He was told by someone at Callaway that the difference is only about 4 - 7 H.P. and to forget about the ads. Has anyone had experience like this, long tube ver. short tube?
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Old Dec 23, 2007 | 11:05 AM
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Maybe a difference of 4-7 HP shorties vs. stock manifolds. Longtubes gave me 40 RWHP on a header change alone (2001 Z06). Longtubes are the only way to go. If you can't, stay stock and quiet.
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Old Dec 23, 2007 | 02:13 PM
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Shorties gained about 11 H.P. and the long tubes about 17 H.P. this is all before a tune. Believe me I am an advocate for the long tubes but my hands are tied because of emissions.
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Old Dec 23, 2007 | 04:08 PM
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I don't know what the rest of the system was like but long tubes at the motor got me 50 HP or so. Shorties are almost no change from stock. This is documented all over the forum and web.....

Either way, if you can't get longtubes, I wouldn't worry about changing at all, as I mentioned. Shorties will only make more noise.
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Old Dec 24, 2007 | 03:36 AM
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Originally Posted by screamindman
Shorties gained about 11 H.P. and the long tubes about 17 H.P. this is all before a tune. Believe me I am an advocate for the long tubes but my hands are tied because of emissions.

I don't buy it (that shorties gained anything noticeable).

It's well documented on all the forums, long tubes are the way to go if you want gains worth paying for (inclduing labor)


i live in Cali and we have strict emissions, and mine is a daily driver
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Old Dec 24, 2007 | 08:03 AM
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To my understanding, shorties HP gains are really only shown by the manufactures. ie they dont help much.

Stick the the stock manifold. they are actually quite good.
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Old Dec 24, 2007 | 09:14 AM
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Originally Posted by screamindman
My brother just had his car modded by Callaway to 580 H.P.and while he was there I asked him to check on long tube and short tube headers. I nedde shorties because of emissions. He was told by someone at Callaway that the difference is only about 4 - 7 H.P. and to forget about the ads. Has anyone had experience like this, long tube ver. short tube?
In our testing, we typically recorded a difference of 8 to 10 bhp in dyno testing. I suppose that could be where the 4 to 7 hp came from, at the wheels. With an MSRP of $1,350, plus a few hours of installation labor, we had a difficult time justifying the expense to our customers. Ultimately, we bit the bullet and discontinued the product.

Unfortunately, long tube headers relocate the catalytic converters and the EPA considers the relocation on any street-driven vehicle to be "Tampering", a violation of the Clean Air Act. Since they treat Callaway as a "low-volume vehicle manufacturer", not a product manufacturer, an installer or a tuner, they monitor our practices. Callaway cannot offer, or even recommend, long tube headers for a street-driven application. Obviously, this hasn't been a problem for installers or private individuals. It's sort of like we have a different set of rules to live by.

We're very careful to meet federal emissions regulation requirements. During the Twin Turbo days, an exhaust system improvement cost Callaway heavy fines and a recall. In the first Twin Turbo Corvettes we built for Chevrolet, Callaway removed the Chevy converters and replaced them with higher flow, more efficient converters from a German car application. Because they weren't the OEM, certified Chevrolet converters, the EPA considered this to be "Tampering". Callaway had to retrofit several cars with OEM Corvette converters.
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Old Dec 25, 2007 | 12:05 PM
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I am greatful for the input, but I do not want to break the law because of the 10,000 dollar fine someone got at a local muffler shop. I'll go with the shorties for the weight savings of about 22 pounds and get a tune. At $519 for the BBK shorties and $400 for a tune, I figure even if I only get 20 H.P. and stay legal it's worth it.
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Old Dec 25, 2007 | 12:13 PM
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EPA - what a waste. They're not about cleaning the air - they are about one thing - $$$$$$.
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Old Dec 25, 2007 | 12:38 PM
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Originally Posted by madman91
I am greatful for the input, but I do not want to break the law because of the 10,000 dollar fine someone got at a local muffler shop. I'll go with the shorties for the weight savings of about 22 pounds and get a tune. At $519 for the BBK shorties and $400 for a tune, I figure even if I only get 20 H.P. and stay legal it's worth it.
You can get 20 HP from just a tune.... It's also what you'll get from a tune AND shorties.....
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Old Dec 25, 2007 | 08:18 PM
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TONS of people run lobg tubes in Cali. I'm not worried about it.
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Old Dec 26, 2007 | 11:51 AM
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How do people get past the inspections with the long tubes? I really would like to know because then the long tubes are a no brainer and they would be on the car already.
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Old Dec 26, 2007 | 12:26 PM
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Originally Posted by Z06Electron
TONS of people run long tubes in Cali. I'm not worried about it.


I have LT headers and don't worry about it.


How do people get past the inspections with the long tubes? I really would like to know because then the long tubes are a no brainer and they would be on the car already.
Where in Cali are you?
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Old Dec 26, 2007 | 12:33 PM
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Default Move to Texas

I dont know about California... For Xmas I just had long tube LG headers with low restriction cats, X-pipe and Bullets put on. With a tune I picked up 40+ hp. No inspection problems. Street legal. Luv em.
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Old Dec 27, 2007 | 10:30 AM
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I,m not in Cali. I'm in Gwinnett County Georgia, the tax capital of the world. They are very **** about emissions, worse than Massachusettes.
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Old Dec 27, 2007 | 10:49 AM
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Thanks for the input from the Callaway camp... I didn't know you guys don't use headers on any of yoru packages.

If I lived in an area that had visual inspections I'd go w/ shorties for the looks and weight savings alone.

In Va Beach they simply plug into the OBD-II port and scan for codes... no codes = sticker
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Old Dec 27, 2007 | 10:56 AM
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Originally Posted by Cobra4B
In Va Beach they simply plug into the OBD-II port and scan for codes... no codes = sticker

That's the way we do it west of the ATL as well. only mine is still throwing a code for the rear O2 sensors, but i don't have to get a tag until next november, so I got time to tune it out.
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To Header question

Old Dec 27, 2007 | 06:57 PM
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you find a shop that doesn't care about visual inspections. My shop just cares what the emissions are, if it passes it passes, if it doesn't it doesn't.

Yeah I've had asses get under the car with a flashlight, but they are the minority.
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Old Dec 27, 2007 | 07:54 PM
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Default Hard to see.

Because of where they sit in the car, even seeing the headers is tough, and they look enough like the stock early tube manifolds if they aren't coated that they would be a real pain for a visual smog inspection to see unless they were looking for them and knew what to look for. You can barely see them in my car and with the miles they look like a stock part, unlike the Hooker Super Comp coated ones on my C4 which might as well have a neon sign pointing at them.
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Old Dec 27, 2007 | 08:06 PM
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Ain't that a bitch, Hooker does another thing right with the coatings.
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