Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

02' Electrical problems

Thread Tools
 
Search this Thread
 
Old Jun 2, 2008 | 04:42 PM
  #1  
gegnot's Avatar
gegnot
Thread Starter
Heel & Toe
 
Joined: May 2006
Posts: 21
Likes: 0
From: Carrollton TX
Default 02' Electrical problems

My 02' is back at the dealer to have the HUD replaced. Car is still under warranty and this wouldn't be that big a deal, except the car has been in the shop on at least 11 times with different electrical problems. Door & seat modules have shorted out 4 times, head light actuator 3 times, fuel sending unit 3 times, instrument cluster gauges replaced and now the HUD. (and I'm on my third battery).

Dealer just replaces the parts and does nothing to located the cause. I've heard it could be a grounding problem, but the dealer says unless something major has to reveal it, all he can do is replaced shorted out parts.

Has anyone else had these problems or suggestions to a cure.
Reply
Old Jun 2, 2008 | 05:14 PM
  #2  
Oh 2 Fun's Avatar
Oh 2 Fun
Le Mans Master
15 Year Member
Liked
Loved
 
Joined: Oct 2007
Posts: 6,868
Likes: 770
From: Kelso Washington
St. Jude Donor '09, '13, '15
Default

You've got Gremlins......

No electrical problems on my '02 ....knock on wood...
Reply
Old Jun 2, 2008 | 05:39 PM
  #3  
Carl M. Stapp Jr.'s Avatar
Carl M. Stapp Jr.
Heel & Toe
 
Joined: Jun 2005
Posts: 19
Likes: 0
From: Lewisville Texas
Default

All 02s were built underwater. Expect more of the same. There is not room here to list all of the electrical problems that I have had.
Reply
Old Jun 2, 2008 | 05:57 PM
  #4  
Old'75'Owner's Avatar
Old'75'Owner
Racer
15 Year Member
 
Joined: Jan 2007
Posts: 284
Likes: 0
From: Elysburg PA
Default

My '02' had the fuel sensor problem, but was correct by using a fuel additive that fixed that problem. Battery tender used during storage, with no problems. Previous owner had the window regulator replaced under warranty. The C5 has 23.8K on the clock. No other electrical problems to report. Do a search in the C5 Tech Community, there is a wealth of excellent information that helps with all sorts of remedies for C5's. There is one that references wiring harness connectors that causes a lot of problems because of moisture/corrosion. I hope this helps you. Good luck.
Reply
Old Jun 2, 2008 | 06:04 PM
  #5  
JCFILM's Avatar
JCFILM
Burning Brakes
10 Year Member
 
Joined: Feb 2005
Posts: 838
Likes: 0
From: Illinois/Ca
Default

Originally Posted by Oh 2 Fun
You've got Gremlins......

No electrical problems on my '02 ...
Reply
Old Jun 2, 2008 | 06:56 PM
  #6  
Z06ster's Avatar
Z06ster
Melting Slicks
Supporting Lifetime
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2007
Posts: 3,021
Likes: 133
From: Conejo Valley CA
Default

Originally Posted by gegnot
My 02' is back at the dealer ....Car is still under warranty ....the car has been in the shop on at least 11 times with different electrical problems....Dealer just replaces the parts and does nothing to located the cause. I've heard it could be a grounding problem, but the dealer says unless something major has to reveal it, all he can do is replaced shorted out parts. Has anyone else had these problems or suggestions to a cure.
I'm sure glad you have a warranty!

I have an '02 and have had my share of electrical issues, but not to the degree you're experiencing. Here is a list I had and the fixes,

- HVAC blower dead - corroded power connector - cleaned the connector
- Complete loss of power to driver door - exposed wire in the door connector... I believe Bill Curlee did a write up on this. Liquid electrical tape and cleaning the connector cured this.
- Door lock failure - the infamous door control module issue... replaced the $1.00 relay as per bakersfield's excellent write up.

Although I am not sure if grounding issues would be the culprit here, probably going in and cleaning your grounds in the engine bay would not hurt. You could at least rule out grounds as an potential issue.

If you do eventually find the cause for all your headaches, please follow up and let us know.
Reply
Old Jun 2, 2008 | 08:01 PM
  #7  
Jacks02's Avatar
Jacks02
Drifting
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2007
Posts: 1,515
Likes: 14
From: Gig Harbor WA
Default

Just curious: By some chance, does the car have any Texas flood experience?
Reply
Old Jun 2, 2008 | 08:21 PM
  #8  
dobewillie's Avatar
dobewillie
Race Director
 
Joined: Mar 2006
Posts: 10,477
Likes: 4
From: lockport n.y
Default

thinking the same thing good luck
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-1

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-2

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-3

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-4

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-5

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-6

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-7

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-8

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-9

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
Old Jun 2, 2008 | 08:28 PM
  #9  
tbar1963's Avatar
tbar1963
Pro
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2008
Posts: 510
Likes: 12
From: Laurel MD
St. Jude Donor '08
Default

No problems here!!
Reply
Old Jun 2, 2008 | 09:46 PM
  #10  
larrysb's Avatar
larrysb
Race Director
20 Year Member
Active Streak: 30 Days
Community Builder
Community Influencer
 
Joined: Aug 2002
Posts: 16,729
Likes: 1
From: Redacted
Default

I had "weird things" for a while, then replaced the battery. Weird things stopped happening, like the HUD resetting, the radio changing station presets and the locks and memory seats not working.

If you have multiple unrelated symptoms, try installing a new, sealed battery.

The next thing to worry over is the computer wiring, which stupidly enough is directly underneath the battery. Any venting or dripping of acid will leak down and damage the wiring harness causing all kinds of seemingly insane, unrelated electrical and computer problems.
Reply
Old Jun 3, 2008 | 01:17 AM
  #11  
DeeGee's Avatar
DeeGee
Tech Contributor
20 Year Member
Top Answer: 1
 
Joined: Dec 2003
Posts: 19,384
Likes: 87
From: Horncastle Lincolnshire, England
2023 C5 of the Year Finalist - Unmodified
Default

Somethings not right

I'd start by inspecting the area below the battery tray for signs of a battery leak. Maybe pull the wheel liner to check the area around the PCM.

If not a connector somewhere has to be badly corroded. The obvious place to start is low down where the water ingress would be worst.

I can't beleve the dealer is not looking for the cause. Nothing pops so many random components without a reason.

Is it popping any codes?

Last edited by DeeGee; Jun 3, 2008 at 01:20 AM.
Reply
Old Jun 3, 2008 | 02:31 AM
  #12  
Whiteonrice's Avatar
Whiteonrice
Drifting
15 Year Member
 
Joined: Jan 2005
Posts: 1,496
Likes: 28
From: San Dimas Ca.
Default

Had to replace the battery in my 02 and the backup light switch.

Rick
Reply

Get notified of new replies

To 02' Electrical problems





All times are GMT -4. The time now is 11:13 PM.

story-0
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-1
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-2
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-3
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-4
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-5
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-6
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-7
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-8
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-9
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE