Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

Cannot get door panel off!

Thread Tools
 
Search this Thread
 
Old Mar 17, 2009 | 08:56 AM
  #21  
1raptor's Avatar
1raptor
Instructor
 
Joined: Feb 2009
Posts: 151
Likes: 0
From: Elko Nevada
Default

Originally Posted by karateboi87
I looked at this set before. They have another set that doesn't have the huge "U" shape (the biggest one). Does this set offer any advantage over that one? Does the U one really help?

I may just pick up a set if I don't make any progress tomorrow. I can't believe pulling a door panel is going to be days-long project

With the large U shaped one you can locate the retainer pins which fits in the U and pry at that single point. also I was thinking if you could find the pin from inside the reflector opening you could use the bent one from inside the hole. good luck these tools also work really well for removing the little black plug push retainers that are on every car I have ever owned.
Reply
Old Mar 17, 2009 | 10:38 AM
  #22  
j99vette's Avatar
j99vette
Racer
20 Year Member
All Eyes On Me
 
Joined: Apr 2006
Posts: 391
Likes: 1
From: Enterprise Al
Default

You can pull the window/door lock panel out and disconnect it before you remove the door panel. It just prys up and out. You have to understand that you have to jerk the panel off. The pry bar is a good thing to have. It will get some seperation so you can get your hand in there. The bottom of the panel comes off of the clips and then it lifts up out of the top where the window is. Good luck.
Reply
Old Mar 17, 2009 | 11:00 AM
  #23  
KCJeff's Avatar
KCJeff
Burning Brakes
 
Joined: Jul 2007
Posts: 799
Likes: 16
From: Kansas City area
Default

I just used a door panel removal tool from Auto Zone. Also having the diagram with the location of the pins helped (thanks to Vette Essentials website). Use a towel or tape the metal to prevent scratching.



The tool I used looks like this one:
Reply
Old Mar 17, 2009 | 11:11 AM
  #24  
Vetteman Jack's Avatar
Vetteman Jack
Administrator
Supporting Lifetime
Veteran: Navy
St. Jude 20 Year Donor
25 Year Member
Veteran: Reserves
 
Joined: Mar 2001
Posts: 368,800
Likes: 24,908
From: In a parallel universe. Currently own 2014 Stingray Coupe.
C7 of the Year - Modified Finalist 2021
MO Events Coordinator
St. Jude Co-Organizer
St. Jude Donor '03 thru '26
NCM Sinkhole Donor
CI 5, 8 & 11 Veteran
Default

Originally Posted by nickolbag
Dont pull to hard or you will rip it off in one shot and break all the retainers.

Get a pry bar used for audio installs and gently pull it off one retainer at a time.
Good advice, and a tool worth investing in.
Reply
Old Mar 17, 2009 | 12:48 PM
  #25  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by 1raptor
With the large U shaped one you can locate the retainer pins which fits in the U and pry at that single point. also I was thinking if you could find the pin from inside the reflector opening you could use the bent one from inside the hole. good luck these tools also work really well for removing the little black plug push retainers that are on every car I have ever owned.
I see. I'll stop by harbor freight today. Thanks.

Originally Posted by j99vette
You can pull the window/door lock panel out and disconnect it before you remove the door panel. It just prys up and out. You have to understand that you have to jerk the panel off. The pry bar is a good thing to have. It will get some seperation so you can get your hand in there. The bottom of the panel comes off of the clips and then it lifts up out of the top where the window is. Good luck.
I already removed the lock piece and took off the screws and everything. It's just that it's hard to get leverge inside the reflector hole and pull. You also have to pull at a certain spot or else the panel looks like it's going to snap in half.

Guess I'll just have to try with those pryers.
Reply
Old Mar 17, 2009 | 03:25 PM
  #26  
j99vette's Avatar
j99vette
Racer
20 Year Member
All Eyes On Me
 
Joined: Apr 2006
Posts: 391
Likes: 1
From: Enterprise Al
Default

I already removed the lock piece and took off the screws and everything. It's just that it's hard to get leverge inside the reflector hole and pull. You also have to pull at a certain spot or else the panel looks like it's going to snap in half. /Quote



Jerk. Dont pull. and don't worry about it breaking. Pull out on the panel through the reflector enough to get your hand between the panel and the door. Use quick jerks to slide your hand back towards the front of the door. This should give you some space between the panel and the door. Then put one hand centered on the bottom of the door panel and the other on the door handle and give it a hard jerk. It should pop of. Just dont be scared to use some force.
Reply
Old Mar 17, 2009 | 04:25 PM
  #27  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by j99vette
I already removed the lock piece and took off the screws and everything. It's just that it's hard to get leverge inside the reflector hole and pull. You also have to pull at a certain spot or else the panel looks like it's going to snap in half. /Quote



Jerk. Dont pull. and don't worry about it breaking. Pull out on the panel through the reflector enough to get your hand between the panel and the door. Use quick jerks to slide your hand back towards the front of the door. This should give you some space between the panel and the door. Then put one hand centered on the bottom of the door panel and the other on the door handle and give it a hard jerk. It should pop of. Just dont be scared to use some force.
WOOT I got the damn panel off. and I didn't snap anything

Now I have to try to get to the window regulator/motor... not sure where the screws/bolts are but I'll search for it.
Reply
Old Mar 17, 2009 | 05:50 PM
  #28  
1raptor's Avatar
1raptor
Instructor
 
Joined: Feb 2009
Posts: 151
Likes: 0
From: Elko Nevada
Default

Originally Posted by karateboi87
WOOT I got the damn panel off. and I didn't snap anything

Now I have to try to get to the window regulator/motor... not sure where the screws/bolts are but I'll search for it.
So what technique worked for ya
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Corvettes to Drive Before You Die!

 Joe Kucinski
story-1

Corvette & Porsche 911: How Two Icons Conquered the Last 25 Years

 Joe Kucinski
story-2

2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

 Michael S. Palmer
story-3

5 Best & 5 Worst Corvette Daily Drivers

 Joe Kucinski
story-4

The Headlights of Every Corvette Generation Explained

 Joe Kucinski
story-5

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-6

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-7

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-8

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-9

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
Old Mar 17, 2009 | 06:49 PM
  #29  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by 1raptor
So what technique worked for ya
I jerked and pulled.

Now I have to figure out how to get to the regulator because it's behind another panel (metal one)...
Reply
Old Mar 17, 2009 | 07:15 PM
  #30  
TEXHAWK0's Avatar
TEXHAWK0
Le Mans Master
15 Year Member
 
Joined: Sep 2003
Posts: 8,847
Likes: 795
From: Longview Texas
Default

Remove the plastic access panel in the rear section of the door. (you can see the black panel in the picture of the silver door above. )

The tracks and motor assembly will fold up and come out through the access hole.
Mark the location of the glass first.
There are small square access holes to get to the clamp bolts that hold the glass in with the window in the full up position. (you can also see the two black covers in the picture. Some have plastic plugs and some just have weather proofing tape.)
The three motor bolts are in the center of the door panel.
The front bottom rail bolts can be accessed by removing plugs in the bottom of the door.

Last edited by TEXHAWK0; Mar 17, 2009 at 07:20 PM.
Reply
Old Mar 18, 2009 | 01:14 PM
  #31  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by TEXHAWK0
Remove the plastic access panel in the rear section of the door. (you can see the black panel in the picture of the silver door above. )

The tracks and motor assembly will fold up and come out through the access hole.
Mark the location of the glass first.
There are small square access holes to get to the clamp bolts that hold the glass in with the window in the full up position. (you can also see the two black covers in the picture. Some have plastic plugs and some just have weather proofing tape.)
The three motor bolts are in the center of the door panel.
The front bottom rail bolts can be accessed by removing plugs in the bottom of the door.
You mean the black piece of thin plastic that's black? But it's glued to the door. Do I just have to tear it off?
Reply
Old Mar 18, 2009 | 03:42 PM
  #32  
Blindfingers's Avatar
Blindfingers
Pro
Supporting Member
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Jan 2003
Posts: 612
Likes: 69
From: Southwestern PA
Default

Not meaning to hijack the thread, but are you sure you have a window motor problem and not a relay problem in the door control module?
Will the window only move in one direction, if so, it may be the DCM.
There is a way to replace the relays realtively cheaply.
Reply
Old Mar 18, 2009 | 04:01 PM
  #33  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by Blindfingers
Not meaning to hijack the thread, but are you sure you have a window motor problem and not a relay problem in the door control module?
Will the window only move in one direction, if so, it may be the DCM.
There is a way to replace the relays realtively cheaply.
It's possible the relay. But when I press up/down it "clicks", just doesn't move.

I just want to go into the motor to "tab it" as others have suggested. I tried slamming door already.

It looks like rebuilt motor is only like $50 and regulator repair is like $100.
Reply
Old Mar 18, 2009 | 07:52 PM
  #34  
$$$frumnuttin''s Avatar
$$$frumnuttin'
Tech Contributor
20 Year Member
 
Joined: Aug 1999
Posts: 16,376
Likes: 404
From: Should this thoughtful, valuable contribution meet with no acknowledgement or 'thanks' this post----
Default

when you put it all back together why not convert it to Velcro, so the next time it's a piece of cake? Anyone ever do this?
Reply
Old Mar 19, 2009 | 11:39 AM
  #35  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by $$$frumnuttin'
when you put it all back together why not convert it to Velcro, so the next time it's a piece of cake? Anyone ever do this?
I think it'll be easier to pull it off next time.
Reply
Old Mar 19, 2009 | 01:31 PM
  #36  
ZO6 Lee's Avatar
ZO6 Lee
Melting Slicks
Supporting Lifetime
 
Joined: Aug 2006
Posts: 2,123
Likes: 0
From: Issaquah WA
St. Jude Donor '08-'09-'10
Default

Originally Posted by KCJeff
I just used a door panel removal tool from Auto Zone. Also having the diagram with the location of the pins helped (thanks to Vette Essentials website). Use a towel or tape the metal to prevent scratching.



The tool I used looks like this one:
Vette Essentials website is where you should start when trying to do interior stuff. The instructions are excellent with pictures.
Good luck.
Reply
Old Mar 19, 2009 | 02:09 PM
  #37  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by ZO6 Lee
Vette Essentials website is where you should start when trying to do interior stuff. The instructions are excellent with pictures.
Good luck.
I already got through their instructions. I'm exactly at the picture you quoted. But I don't know how to get to regulator/motor from this point.
Reply

Get notified of new replies

To Cannot get door panel off!

Old Mar 19, 2009 | 03:58 PM
  #38  
TEXHAWK0's Avatar
TEXHAWK0
Le Mans Master
15 Year Member
 
Joined: Sep 2003
Posts: 8,847
Likes: 795
From: Longview Texas
Default

Originally Posted by karateboi87
You mean the black piece of thin plastic that's black? But it's glued to the door. Do I just have to tear it off?
The big black access panel is held in place with weatherproof caulking that is re-usable. If you carefully peel the panel off, the adhesive strip should stay on the panel and you can press it back into place when you are done.

If you are just wanting to tap the motor and not remove the whole regulator assembly at this point, you can remove the front speaker in the door. You will be able to get to the motor through the speaker opening.

You might also try removing and reconnecting the motor power, just to make sure the connection is good.

Last edited by TEXHAWK0; Mar 19, 2009 at 04:01 PM.
Reply
Old Mar 19, 2009 | 04:35 PM
  #39  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Originally Posted by TEXHAWK0
The big black access panel is held in place with weatherproof caulking that is re-usable. If you carefully peel the panel off, the adhesive strip should stay on the panel and you can press it back into place when you are done.

If you are just wanting to tap the motor and not remove the whole regulator assembly at this point, you can remove the front speaker in the door. You will be able to get to the motor through the speaker opening.

You might also try removing and reconnecting the motor power, just to make sure the connection is good.
Yes, I just want to tab the motor at this point. I tried removing the speaker but it was also "glued" like the black plastic panel, so apparently you can just peel it off and press it back on? That works for me.. I'll try that.
Reply
Old Mar 19, 2009 | 09:07 PM
  #40  
karateboi87's Avatar
karateboi87
Thread Starter
Drifting
 
Joined: Sep 2008
Posts: 1,410
Likes: 2
From: Chicago IL
Default

Do I remove the entire speaker frame thing? I actually found a thread about changing speakers and I tried to follow that. But the speaker frame is like really "glued" onto the panel, and there's not much space for me to get leverge and pull. Or can the speaker come off by itself without removing the whole frame? I also don't know how to disconnect the wires.. they feel pretty firm and I'm not seeing release tabs. So confused!!! :o

Nevermind, I got the speakers off.

Last edited by karateboi87; Mar 19, 2009 at 09:33 PM.
Reply



All times are GMT -4. The time now is 12:01 PM.

story-0
10 Corvettes to Drive Before You Die!

Slideshow: 10 Corvettes to drive before you die.

By Joe Kucinski | 2026-06-23 08:31:12


VIEW MORE
story-1
Corvette & Porsche 911: How Two Icons Conquered the Last 25 Years

Slideshow: Corvette and Porsche 911, how two icons conquered the last 25 years.

By Joe Kucinski | 2026-06-23 08:18:33


VIEW MORE
story-2
2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

Slideshow: Is the 2027 Chevrolet Silverado 1500 the best Silverado yet?

By Michael S. Palmer | 2026-06-16 08:01:12


VIEW MORE
story-3
5 Best & 5 Worst Corvette Daily Drivers

Slideshow: 5 best and 5 worst Corvette daily drivers

By Joe Kucinski | 2026-06-15 10:32:13


VIEW MORE
story-4
The Headlights of Every Corvette Generation Explained

Slideshow: The headlights of every Corvette generation explained

By Joe Kucinski | 2026-06-15 10:17:14


VIEW MORE
story-5
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-6
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-7
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-8
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-9
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE