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Unless you've got the mold, good luck. Last I looked the projector isn't that expensive. I had to replace mine some years ago due to a failed light sensor inside and at that time, it was like $196. I'm sure its higher now of course as nothing goes down in price except computers!
Do a Search......I'm going off of memory (not always a good idea ) but I seem to remember a post about HUD repairs from a couple of months ago and this topic was discussed. Good Luck
I don't know much about getting a direct replacement plexiglas piece for a HUD but I do know that by using a heat gun it's a fairly simple matter to form a curve in a flat sheet of plexiglas. The hardest part is coming up with a mold that the hot plexiglas will conform to when heat and gravity works on it.
A face shield is thin, flexible, and scratch resistant. It could be cut, shaped, and glued in as a replacement. They cost less than five dollars at Lowes.
Sorry guys just came back to this thread after a couple of months. I ended up buying a used one for not too much. It was on the ground under my desk because I hadn't gotten around to installing it yet. I have a bat from the louisville slugger factory on top of the hutch on my desk. My cat jumped up and knocked it down and it landed right on the projector.