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Oil Sending Unit Nightmare

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Old May 10, 2011 | 05:45 PM
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Default Oil Sending Unit Nightmare

Well.... replaced my sending unit today... I would rather rebuild a transmission!

I have a 99 LS1. Whoever was the engineer that decided "the more pcv tubing the better it must work" should be shot. And the little vacuum line on the back of the intake manifold?? WTF!

So here are the things that broke...
- fuel evac line from solenoid to fuel line (thanks Marc from Vettenuts!)


- passenger side rubber grommet connecting the the PCV system nightmare just disintegrated (replaced with some high pressure transmission line tubinjg I had laying around)
- Dropped 2 of the little blue seals from the injectors down into the intakes... Hey, valves look in great condition. LOL
- PCV elbow that goes into driver side valve cover cracked in two.



- Right hand pinky finger now has a lot less skin.
- One small rubber "plug" left over that I can't tell WHERE it goes... small, black, soft pliable rubber that is about the same size as the caps that go on a bottle of royal purple lube. Help? engine runs fine so I am not tooooooo worried.

On the positive note, I can now tell my oil pressure!!!!

Last edited by myc5toy; May 10, 2011 at 06:05 PM.
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Old May 10, 2011 | 05:52 PM
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That's funny....not to you at the time I'm sure. I just cut a hole under the wiper cover and no problems.
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Old May 10, 2011 | 05:56 PM
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You can replace it without cutting holes either... just youtube the procedure.
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Old May 10, 2011 | 06:00 PM
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Wow,, that sounds like something I do,,, glad it works and keep up the joking at the tuff times, its what keeps going!!!!
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Old May 10, 2011 | 06:03 PM
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Originally Posted by sfc rick
That's funny....not to you at the time I'm sure. I just cut a hole under the wiper cover and no problems.
I read about that... Then I read various threads about how easy it is to remove intake.

Its probably good that I got in there and jostled some things around. The car IS 12 years old and some of those rubber/plastic pieces need replacing anyway. I think the evac line was cracked already and I just helped it complete the process.

Still pondering the rubber piece though.. it was filled with oil...

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Old May 10, 2011 | 06:29 PM
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Originally Posted by max'svette
You can replace it without cutting holes either... just youtube the procedure.
Tried!.. My fat hands couldn't get back there... Also, couldn't get the socket in between the intake and the firewall.
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Old May 10, 2011 | 08:03 PM
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Do you have a catch can? that looks like the cap i have on the Vacuum line on the Throttle body
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Old May 10, 2011 | 08:05 PM
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Did the job a few years back along with replacing the knock sensors. Biggest PIA is the vaccum tube. Went over to the local auto store and picked up a few feet of extra line and added an extension to the factory line.

Other than that, it was a pretty uneventful task.
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Old May 10, 2011 | 08:26 PM
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Originally Posted by ColeTrain'sC5
Do you have a catch can? that looks like the cap i have on the Vacuum line on the Throttle body
No catch can... Thats my next install I just looked over everything I could see and even used a bright led flashlight to look into all the nooks and crannies. I KNOW this came off somewhere because I always clean the garage floor really well before starting a project.. you know, to see what you forget to put back on! LOL
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Old May 10, 2011 | 09:25 PM
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I replaced mine in January, it went out again last weekend. Not 5 months. I'm trying the YouTube method this time, if no joy, I'm cutting a hole.
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Old May 11, 2011 | 12:38 AM
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Quite a few roadblocks, but glad to see you got it done. Hope I don't have to try that repair for a long time.
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Old May 11, 2011 | 01:33 AM
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Originally Posted by sfc rick
That's funny....not to you at the time I'm sure. I just cut a hole under the wiper cover and no problems.
that is what I did, worked fine. And will be a lot quicker next time the crappy part made in mexico fails....
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Old May 11, 2011 | 04:55 PM
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I hope that does not discourage you from future repairs....
Sometimes things go wrong, you prob. Needed to change those parts anyway they were dry rotted. I made a little extention for the p.i.t.a. Hose at the back of the manifold, otherwise it wasnt that bad. Good luck in the future
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Old May 11, 2011 | 05:02 PM
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Originally Posted by TOPCATHR
I hope that does not discourage you from future repairs....
Sometimes things go wrong, you prob. Needed to change those parts anyway they were dry rotted. I made a little extention for the p.i.t.a. Hose at the back of the manifold, otherwise it wasnt that bad. Good luck in the future
It was the 1st time I did the sending unit. I fix most things myself on my cars. Have dropped the entire drivetrain 3 times for repairs and different setups, repaired some fiberglass, rebuild rear and dash stuff :-)

I ripped apart an entire 2005 mustang when it was 2 days old just because... LOL

Just makes you realize the gap between the engineers that put things on paper (or computer) and the people that fix and repair these things.
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Old May 11, 2011 | 06:56 PM
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You know you will be doing this again if you replaced with a stock sensor. I went through 3 in a year.

I switched mine to the brass Buick sensor. There should be a DIY with parts in the tech section.
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Old May 12, 2011 | 04:45 AM
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Originally Posted by jet-jock
i replaced mine in january, it went out again last weekend. Not 5 months. I'm trying the youtube method this time, if no joy, i'm cutting a hole.
what is the youtube?
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Old May 12, 2011 | 06:48 AM
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http://www.youtube.com/watch?v=5PvlD...e_gdata_player

Good luck with this one. I have WAY more tubing and crap behind my intake than he does... No way I could get a socket in there.
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Old May 12, 2011 | 09:01 AM
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I'm changing mine this weekend-got the relocation kit from West Coast Corvettes-it comes with the Buick brass sensor.
This time will be a pain in the a$$,but the next one won't.
As luck would have it(?),my passenger side air check valve took a dump at almost the same time(another well thought-out part placement by GM),so while I'm in there....
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Old May 12, 2011 | 09:08 AM
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Man I had mine 4 and a half years, I'm not sweating the oil guage. Forgetaboutit.......... Thats so insane, and everyone replaced goes out right away. thats crazy. It ought to be a recall...ha ha ha.
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Old May 12, 2011 | 10:16 AM
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Originally Posted by sfc rick
That's funny....not to you at the time I'm sure. I just cut a hole under the wiper cover and no problems.


I did mine that way too about six months ago. Took about an hour to do and has been working great since. Very simple procedure and if it happens again I have an access panel that will cut the time in half.
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