Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

Header Installation time and difficulty

Thread Tools
 
Search this Thread
 
Old Jan 3, 2012 | 05:20 PM
  #1  
C5Wolfe's Avatar
C5Wolfe
Thread Starter
Drifting
 
Joined: Feb 2006
Posts: 1,600
Likes: 2
From: Outer banks North Carolina
Default Header Installation time and difficulty

I'm thinking about buying some new longtube headers/xpipes for my "99" automatic coupe. I'm looking at thex/s power longtubes. I guess I'm getting lazy because i inquired at a local shop in Va. Beach about how much labor they would charge to install them. The guy said around $875.00 labor! That seemed real high to me! I've got a 4 post lift and I am a retired mechanic with all the tools needed to do just about anything car wise but i am getting a little old. My question is Is it really that big a job? I know I can do it but was just wondering how they justify that much money to put on a set of headers?
Reply
Old Jan 3, 2012 | 05:44 PM
  #2  
00 Rooster's Avatar
00 Rooster
Melting Slicks
Supporting Lifetime
10 Year Member
 
Joined: Jan 2007
Posts: 2,170
Likes: 6
From: Oilerville Edmonton
St. Jude Donor '08
Default

do it yourself! I did it on jackstands in my garage. the lift will make the job that much easier and safer. take your time. I did mine over the course of a week. I worked during the day and spent each evening in the garage. I did a bunch of other maintenence items while I was at it. It will NOT take you a week to do, I just wanted to take my time. go slow and enjoy the project. being a mechanic, you could probably do this job with your eyes closed.
good luck with the install
Reply
Old Jan 3, 2012 | 05:47 PM
  #3  
glorysends's Avatar
glorysends
Burning Brakes
 
Joined: Apr 2008
Posts: 1,050
Likes: 1
From: Bartlett IL
Default

The labor doesn't sound to off. I know on my Jeep SRT8 they say the headers are 8-9 hour labors, which at a mechanic shop charging $90-$100 bucks an hour...would be around $720-$900. Thankfully I had a friend that his buddy owns a mechanic shop and got my headers (On Jeep) installed for about $300 on a Saturday with one guy working on it.
Reply
Old Jan 3, 2012 | 06:09 PM
  #4  
$$$frumnuttin''s Avatar
$$$frumnuttin'
Tech Contributor
20 Year Member
 
Joined: Aug 1999
Posts: 16,376
Likes: 404
From: Should this thoughtful, valuable contribution meet with no acknowledgement or 'thanks' this post----
Default

the catch is you may have some minor issues and you need to be equipped to deal with them. in my case, I ended up with a rattle upon making a left turn; turns out the pipes were not completely separated which required spot welding in 4 places; do you have a welder in case you run into this? also, the car should be retuned after the install because the engine will breath so much better...
Reply
Old Jan 3, 2012 | 06:12 PM
  #5  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,447
Likes: 409
From: Portland OR
Default

On jackstands, how high does the car need to be?
I have mine up now for the HCI work, and tried to test fit the XS power headers and there was no way at the height I'm at. I can lay under the car, but not much elbow room.
XS power couldn't tell me how high it needed to be.
Reply
Old Jan 3, 2012 | 06:19 PM
  #6  
hotwheels57's Avatar
hotwheels57
Race Director
15 Year Member
 
Joined: Jan 2006
Posts: 10,554
Likes: 33
From: Not on either liberal coast.
Default

Originally Posted by RonSSNova
On jackstands, how high does the car need to be?
I have mine up now for the HCI work, and tried to test fit the XS power headers and there was no way at the height I'm at. I can lay under the car, but not much elbow room.
XS power couldn't tell me how high it needed to be.
I'm pretty sure the people who manufacture XS POWER products are short in stature (offshore)...
Reply
Old Jan 3, 2012 | 06:33 PM
  #7  
JW Motorsports's Avatar
JW Motorsports
Banned Scam/Spammer
 
Joined: Feb 2007
Posts: 50,093
Likes: 267
From: Oklahoma City
St. Jude Donor '09-'10-'11-'12-'13-'14-'15-'16-'17,'19,'22
Default

Originally Posted by hotwheels57
I'm pretty sure the people who manufacture XS POWER products are short in stature (offshore)...


If you have a lift you should be good to go. It's just unbolt and bolt back up if everything fits as it should. A former mechanic won't have a problem.
Reply
Old Jan 3, 2012 | 06:35 PM
  #8  
JW Motorsports's Avatar
JW Motorsports
Banned Scam/Spammer
 
Joined: Feb 2007
Posts: 50,093
Likes: 267
From: Oklahoma City
St. Jude Donor '09-'10-'11-'12-'13-'14-'15-'16-'17,'19,'22
Default

Here is a good DIY for you guys looking to install headers

http://www.cajundude.com/longtubes.htm
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-1

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-2

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-3

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-4

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-5

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-6

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-7

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-8

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-9

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
Old Jan 3, 2012 | 06:47 PM
  #9  
dbaker's Avatar
dbaker
Melting Slicks
15 Year Member
 
Joined: Sep 2005
Posts: 2,568
Likes: 264
From: Near Charlotte NC
Default

I paid $400 to have mine done.About 6hrs.

\db2
carolina
Reply
Old Jan 3, 2012 | 06:53 PM
  #10  
C5Wolfe's Avatar
C5Wolfe
Thread Starter
Drifting
 
Joined: Feb 2006
Posts: 1,600
Likes: 2
From: Outer banks North Carolina
Default

The ones I'm looking at are at Huron Speed. They are the x/s power long tubes with x pipe and cats. Has anyone here put these particular headers on? How was the fittment? Any problems with quality?
Thanks Dave
Reply
Old Jan 3, 2012 | 06:58 PM
  #11  
C5Wolfe's Avatar
C5Wolfe
Thread Starter
Drifting
 
Joined: Feb 2006
Posts: 1,600
Likes: 2
From: Outer banks North Carolina
Default

Originally Posted by C5Wolfe
I'm thinking about buying some new longtube headers/xpipes for my "99" automatic coupe. I'm looking at thex/s power longtubes. I guess I'm getting lazy because i inquired at a local shop in Va. Beach about how much labor they would charge to install them. The guy said around $875.00 labor! That seemed real high to me! I've got a 4 post lift and I am a retired mechanic with all the tools needed to do just about anything car wise but i am getting a little old. My question is Is it really that big a job? I know I can do it but was just wondering how they justify that much money to put on a set of headers?
correction on labor price! Just got an e mail from the shop, Dynotune performance in Va. Beach. Labor, barring problems is $740.00.
I've delt with these guys before [rear gears/tune] and they do quality work.
Reply
Old Jan 3, 2012 | 07:05 PM
  #12  
GoldenFlame's Avatar
GoldenFlame
Pro
15 Year Member
All Eyes On Me
Liked
 
Joined: Aug 2010
Posts: 518
Likes: 36
From: Indiana
Default

Definitely do it yourself, its a cake walk. I had mine maybe 20 inches up on jackstands in the front, and the back tires on Rhino Ramps, and that was enough Height. Took me probably around 5 hours start to finish, but I've done 4 header installs on 98-02 F-Bodys, my first time on those took probably 8-9 hours
Reply
Old Jan 3, 2012 | 07:16 PM
  #13  
oh1vette's Avatar
oh1vette
Safety Car
15 Year Member
Conversation Starter
Liked
Loved
 
Joined: Sep 2008
Posts: 4,753
Likes: 167
From: Youngsville North Carolina
Default

Originally Posted by dbaker
I paid $400 to have mine done.About 6hrs.

\db2
carolina
thats about right...If I recall my guys were in this range I think $350...
Reply
Old Jan 3, 2012 | 07:19 PM
  #14  
oh1vette's Avatar
oh1vette
Safety Car
15 Year Member
Conversation Starter
Liked
Loved
 
Joined: Sep 2008
Posts: 4,753
Likes: 167
From: Youngsville North Carolina
Default

Originally Posted by C5Wolfe
The ones I'm looking at are at Huron Speed. They are the x/s power long tubes with x pipe and cats. Has anyone here put these particular headers on? How was the fittment? Any problems with quality?
Thanks Dave
I had them installed, but was at the shop while it was going on and seem pretty straight forward to me. That was a little over a year ago and all is well.

Only early issue was the collector bolts coming loose, but replaced with better locking bolts and its been fine to date...

If your up around the raleigh area let me know and ya can check em out...
Reply
Old Jan 3, 2012 | 07:24 PM
  #15  
C5Wolfe's Avatar
C5Wolfe
Thread Starter
Drifting
 
Joined: Feb 2006
Posts: 1,600
Likes: 2
From: Outer banks North Carolina
Default

Originally Posted by oh1vette
I had them installed, but was at the shop while it was going on and seem pretty straight forward to me. That was a little over a year ago and all is well.

Only early issue was the collector bolts coming loose, but replaced with better locking bolts and its been fine to date...

If your up around the raleigh area let me know and ya can check em out...
What did they charge you labor? Did you need a tune?
Thanks, Dave
Reply
Old Jan 3, 2012 | 07:39 PM
  #16  
oh1vette's Avatar
oh1vette
Safety Car
15 Year Member
Conversation Starter
Liked
Loved
 
Joined: Sep 2008
Posts: 4,753
Likes: 167
From: Youngsville North Carolina
Default

Labor I think was in the 350 - 400 range, but I had them install a vararam and catback and yes got a tune - picked up 40rwhp...
Reply
Old Jan 3, 2012 | 08:25 PM
  #17  
bumble-z's Avatar
bumble-z
Le Mans Master
15 Year Member
 
Joined: May 2007
Posts: 5,393
Likes: 17
From: Belleville Mich.
Default

Originally Posted by RonSSNova
On jackstands, how high does the car need to be?
I have mine up now for the HCI work, and tried to test fit the XS power headers and there was no way at the height I'm at. I can lay under the car, but not much elbow room.
XS power couldn't tell me how high it needed to be.

Your going to have to be close to 24" in the air.
Do your self a favor.
With the money you would be saving by doing mod's on you car yourself.
Do something simmilar as to what I did prior to doing my headers, x pipe & vararam.

Go buy yourself a very good set of 4 jack stands.
I went to Sears and bought 4 Craftsnan Professional 6 Ton-12000 lb,
rachet locking jackstands. Height goes from 15-3/8" to 24-5/16"

I know this is over kill in regards to the weight capacity, but I
figured I could also use the stands on my 1 ton Diesel van & any other type vehicle that I may own in the future.
Besides these were able to get to the height that I needed to get my LG long tube pro's in.
Good luck & work safely.
Reply

Get notified of new replies

To Header Installation time and difficulty

Old Jan 3, 2012 | 09:46 PM
  #18  
Zap City's Avatar
Zap City
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2006
Posts: 3,201
Likes: 189
From: beach
St. Jude Donor '13
Default

I wondered about that too. I asked and he told me that they are made in Georgia. Their website lists the company's location in N. Carolina. So who knows? They sure are nice.

Originally Posted by hotwheels57
I'm pretty sure the people who manufacture XS POWER products are short in stature (offshore)...
Reply
Old Jan 3, 2012 | 10:24 PM
  #19  
Quick Draw's Avatar
Quick Draw
Burning Brakes
 
Joined: Aug 2007
Posts: 852
Likes: 3
From: Mobile Alabama
Default

Originally Posted by C5Wolfe
The ones I'm looking at are at Huron Speed. They are the x/s power long tubes with x pipe and cats. Has anyone here put these particular headers on? How was the fittment? Any problems with quality?
Thanks Dave
I have these same headers/xpipe/cats on my 04 and they were pretty easy to install. Did spark plugs and wires at the same time.
Also used the tutorial JWM Motoring suggested (cajundude) which is better than the XSPower instructions.

You will need a friend to help you and will need to remove starter to get passenger side in. I guess altogether it took about 7 hours with a couple of breaks.

I got a mail order tune by Doug at ECS and am very happy with it.

Mine were done using jackstands guessing about 18 inches high.

Take your time and it will be easy. and I am not a mechanic. Should be a piece of cake for you.

Superman09 on this Forum has GREAT prices on the XSPower headers. Edit: (Just noticed he is now using Huron Speed website-great prices still and they almost look too good to be hidden under the car.)

Last edited by Quick Draw; Jan 3, 2012 at 10:38 PM.
Reply
Old Jan 3, 2012 | 11:10 PM
  #20  
jgump's Avatar
jgump
Drifting
15 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: Jul 2006
Posts: 1,375
Likes: 33
From: Shelby Township MI
Default

I did the XSpower on my lift. It took about 8 hours (first time). I had some issues insulating wires and the AC pipe on the passenger side. Good bang for the buck.
Reply



All times are GMT -4. The time now is 08:47 PM.

story-0
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-1
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-2
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-3
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-4
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-5
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-6
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-7
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-8
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-9
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE