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Old Sep 25, 2012 | 04:10 PM
  #1  
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Default Front air dam

A post I made a few days ago I related how my front air dam ripped off the first time I drove out my driveway after having front end body work done.

I am going to try and re-install this myself. The shop service manual has a very vague diagram that doesn't show all parts including springs and front clips.
I did find one photo on Vette but I was hoping to find something more detailed.
Doesn't anyone know of a internet location of better diagrams and or photos?

Todd
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Old Sep 25, 2012 | 04:23 PM
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If you're talking about the lower front center air deflector I got a usd one FS if U need. New is 135. Appears to be easy install.

Best to take those driveways at an angle.
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Old Sep 25, 2012 | 04:27 PM
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Originally Posted by tfrankmt
A post I made a few days ago I related how my front air dam ripped off the first time I drove out my driveway after having front end body work done.

I am going to try and re-install this myself. The shop service manual has a very vague diagram that doesn't show all parts including springs and front clips.
I did find one photo on Vette but I was hoping to find something more detailed.
Doesn't anyone know of a internet location of better diagrams and or photos?

Todd
Was it just the center section or the full 3 pieces?

If just the center section, it's pretty straightforward how the dam fits into the slots with the pre-drilled holes. There are two aluminum supports that need to be clipped to the center spring air dam and the frame.
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Old Sep 25, 2012 | 04:29 PM
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The front air damn center piece is only held on by 2 bolts. If you completely tore it up from the spring assembly you may be able to repair it or you can just buy a new center piece. You can find them used for around $30-40 and new for around $60.
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Old Sep 25, 2012 | 04:53 PM
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Default Dams

Corvette Mods, a forum vendor, sells a three piece set (2sides, center) for $89.00. I am sure instructions are included.
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Old Sep 25, 2012 | 05:01 PM
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Default More on air dam

This is a long story and I am trying to keep it short.
I had some front bumper work done by a local body shop. I decided that since they had to remove the front bumper anyway along with all air dams I would buy a three piece kit and have them install all three new pieces.

I think they made some error on the install since it ripped off the first time through my driveway. The dam is new so I will not buy another kit.
I was able to find the springs or any of the 7mm bolts anywhere around.

Unfortunately I have a concrete dip in my driveway after the sidewalk for drainage purposes.

To deal with this I had to re-enforce the front frame with welded cold rolled steel plating and install not one but two sets of rollers.

I rarely has any trouble with the air dams before this.

Todd
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Old Sep 25, 2012 | 05:02 PM
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Yes. the two supports are missing and I just bought some replacements for those.
They are not on the diagram in my shop manual.
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Old Sep 25, 2012 | 05:18 PM
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Hope those help... It's a REALLY straightforward design when you look at it.
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Old Sep 25, 2012 | 09:00 PM
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I just replaced mine with a new set for $90 , my center one fell off and I drove it for a few weeks like that and my temp was a little higher than normal and then after I replaced it my car ran at least 7 to 9 degrees cooler while traveling at slow speeds , I had issues with mine as it was not a straight forward replacement the ones on the ends were easy but the center one was a pain because whoever owned it before I did really ran over a few things the bars were bent but it really made a difference and looks better with new parts.
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Old Sep 27, 2012 | 12:46 PM
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Update:
I crawled under the car last night. It seems that the metal frame supports were installed backwards. I will talk to my body shop. I don't know if they will help me or not.
Todd
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Old Sep 27, 2012 | 12:51 PM
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Originally Posted by tfrankmt
Update:
I crawled under the car last night. It seems that the metal frame supports were installed backwards. I will talk to my body shop. I don't know if they will help me or not.
Todd
Are they damaged to the point where you cannot simply reinstall them the correct way or is the air dam completely shot?! Order new parts and give the body shop the bill!
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Old Sep 27, 2012 | 01:18 PM
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Here's the regular procedure if it helps.

Air Deflector Replacement - Front Bumper Fascia
Removal Procedure



1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Remove the center air deflector bolts.
3. Remove the air deflector from the vehicle.
Installation Procedure
1. Position the center air deflector between the side valances.
Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
2. Install the center air deflector and attaching bolts.
Tighten
Tighten the air deflector bolts to 7 N•m (62 lb in).
3. Lower the vehicle.
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Old Sep 27, 2012 | 01:29 PM
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I may have to get a new one. It looks like the attachment point for the two springs shown in the photos but not on the diagram broke off.

Todd
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Old Sep 27, 2012 | 02:23 PM
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Originally Posted by tfrankmt
I may have to get a new one. It looks like the attachment point for the two springs shown in the photos but not on the diagram broke off.

Todd
If only the spring attachment points broke off, just get a new center section and you should be fine. As long as the aluminum braces are still good.
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Old Sep 27, 2012 | 04:46 PM
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Default Air Damn woes !

Originally Posted by MSG C5
If only the spring attachment points broke off, just get a new center section and you should be fine. As long as the aluminum braces are still good.
This is a "better to do it yourself" kind of job. It is so simple I can't think of a way they could screwed it up. The center section is a slide in assembly and has four 6mm machine bolts that hold it in place.

Now the two side sections, if you request the fasteners, you'll get a pack of 6mm bolts to hold the side section on, but there's no way they'll fit. I assume it was an assembly screw up and last factory workers decided they 'd fix it themselves, so they got a bucket of #6 hex head sheet metal screws and they just attach them and send them out the door.

FTIW, mine scraps every time I back out of my driveway it scrapes, but I have found if you back out on a 45 degree angle it won't scrap so badly. Anyway good luck. You always have to watch where your going and all the parking lots and even parking spaces, after a while of owning a C5 you get to know where and what kind of driveway or parking lots to look out for.
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Old Sep 27, 2012 | 06:29 PM
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Originally Posted by tfrankmt
Doesn't anyone know of a internet location of better diagrams and or photos?

Todd
I often use a file I downloaded for exploded diagrams of parts assemblies for the C5. If you Google 'C5 Parts Manual PDF' you should be able to get to the link to download your own copy. This not only has the diagrams but also the GM part numbers at the time the car was built. Using this and a service manual, there isn't much you can't do.
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Old Sep 28, 2012 | 11:30 AM
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Thank you. I was not aware of that sites existence.

Todd
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Old Sep 28, 2012 | 03:54 PM
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Well I will tell you I have a low vette too. Before you reinstall
trim 3/4 of a inch off your splitter and your dragging days are
over. Good luck.
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