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Old Sep 17, 2015 | 04:22 PM
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Default Charge System Fault

2000 C5 Charge System Fault... Checked battery, alternator and starter,all good. Some forums say the ground wires can anyone direct me to where they are or an alternative thing to check. Seems like a common problem. Happens most of the time and is more annoying than anything else. Does not seem like it is affecting anything
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Old Sep 17, 2015 | 04:37 PM
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Mine does it if I don't hold the key on long enough, but it starts anyway. Pretty common, I wouldn't worry about it.
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Old Sep 17, 2015 | 04:41 PM
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https://www.corvetteforum.com/forums...ast-night.html


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Old Sep 17, 2015 | 04:45 PM
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Originally Posted by DetroitPlac
Mine does it if I don't hold the key on long enough, but it starts anyway. Pretty common, I wouldn't worry about it.
Just real annoying
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Old Sep 17, 2015 | 04:53 PM
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Thanks, i'll try it. I cleared PCM code 1638
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Old Sep 17, 2015 | 05:16 PM
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My voltage is always above 13
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Old Sep 17, 2015 | 07:28 PM
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Originally Posted by Rockstar17
Thanks, i'll try it. I cleared PCM code 1638
Came back on
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Old Sep 17, 2015 | 07:56 PM
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How did you check your starter wire? Underneath for movement or loose main wire?

Last edited by jdvann; Sep 17, 2015 at 10:35 PM.
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Old Sep 17, 2015 | 10:26 PM
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Originally Posted by Rockstar17
My voltage is always above 13
How did you check your battery voltage?
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Old Sep 17, 2015 | 11:18 PM
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Did it for you...


https://www.corvetteforum.com/forums...tion-long.html
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Old Sep 18, 2015 | 07:22 AM
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Originally Posted by jdvann
How did you check your starter wire? Underneath for movement or loose main wire?
Didnt check the wires. I had the starter tested, found Bill Curlee post with schematics and going to check today
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Old Sep 18, 2015 | 07:23 AM
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Originally Posted by 73Corvette

Thanks, i actually found that and printed it. Going to run through it today. Hope for the best! Thanks for the help
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Old Sep 18, 2015 | 07:25 AM
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Originally Posted by 73Corvette
How did you check your battery voltage?
Diagnostics in the car as well as at Auto zone and had a charger on it read 100%
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Old Sep 18, 2015 | 08:07 AM
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Originally Posted by Rockstar17
Diagnostics in the car as well as at Auto zone and had a charger on it read 100%
So, what is your battery voltage? The DIC may not be right.. AZ just said 100%,,, so, you need to measure your battery voltage at the battery with a voltage meter...

C5 battery charge loss chart

A fully charged battery should be 12.6v or more.

If the battery is

12.5 = 85% charged
12.4 = 65%
12.3 = 50%
12.2 = 35%
12.1 = drained

Last edited by 73Corvette; Sep 18, 2015 at 08:10 AM.
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Old Sep 18, 2015 | 08:33 AM
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AND with the battery disconnected!

Originally Posted by 73Corvette
So, what is your battery voltage? The DIC may not be right.. AZ just said 100%,,, so, you need to measure your battery voltage at the battery with a voltage meter...

C5 battery charge loss chart

A fully charged battery should be 12.6v or more.

If the battery is

12.5 = 85% charged
12.4 = 65%
12.3 = 50%
12.2 = 35%
12.1 = drained
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Old Sep 18, 2015 | 08:50 AM
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Guys, P1638 is the feedback from the alternator to the PCM on the duty cycle. That is the ratio of alternator voltage ON and OFF time to maintain charging within a predetermined range.

One of several things are going on.

Wiring or connector issue

Alternator issue

PCM issue


If the alternator is charging correctly then resolving this is not a high priority from a reliability issue.

Could be an issue with a connection at the alternator of PCM. That is easy to check at the alternator.







Charging System



Mr. Sam
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Old Sep 18, 2015 | 09:49 AM
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Originally Posted by 73Corvette
So, what is your battery voltage? The DIC may not be right.. AZ just said 100%,,, so, you need to measure your battery voltage at the battery with a voltage meter...

C5 battery charge loss chart

A fully charged battery should be 12.6v or more.

If the battery is

12.5 = 85% charged
12.4 = 65%
12.3 = 50%
12.2 = 35%
12.1 = drained
My charger measures the voltage during the cycle and when i first put it on. First on it measure 13.2. Fully charged was over 14
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Old Sep 18, 2015 | 09:59 AM
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Originally Posted by calvins
AND with the battery disconnected!
Don't ever try to run the car with no battery. You can end up smoking all your electronics from overvoltage issues.
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Old Sep 18, 2015 | 12:20 PM
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Originally Posted by dadaroo
Guys, P1638 is the feedback from the alternator to the PCM on the duty cycle. That is the ratio of alternator voltage ON and OFF time to maintain charging within a predetermined range.

One of several things are going on.

Wiring or connector issue

Alternator issue

PCM issue


If the alternator is charging correctly then resolving this is not a high priority from a reliability issue.

Could be an issue with a connection at the alternator of PCM. That is easy to check at the alternator.






Charging System



Mr. Sam
Thank you Sam... I was just trying to establish that he had a fully charged battery first... then have him pull codes again to see if the P1638 popped up again... still learning about the codes/diagnostic/ and fix I would probably have waited for someone with more experience like yourself to jump in and help with that part of it... which you have...I learn something new with almost every scenario... Thanks again!
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Old Sep 19, 2015 | 06:31 AM
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OP, don't go back to the dealer until you do this. Remove the connector at the alternator where the 3 wires connect. Turn the ignition to ON (don't start the car). Measure voltage at the small Red wire. This is the RED wire next to the empty cavity in the connector.

You should get 5 volts.

If you do get that 5 volts then your PCM is OK and you have an alternator issue that is causing P1637.

Just like I the link I provided.


Mr. Sam
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