Esser's 2002 M6 Coupe Progress Thread


So I began the hunt for a C5. I looked at some nice vettes at the local dealerships and even considered some C6's, but the bang for buck just wasn't there compared to a C5. When browsing Craigslist one day I found an 02 C5 6-speed that had just been posted hours ago. The price was great and the condition looked fantastic. I drove over after work to check it out and ended up driving home with it! It had exactly what I had been looking for in a used C5 at a great price:
- 6-Speed Manual Transmission
- Z51 Performance Handling Package
- Torch Red
- Corvette Coupe Preferred Equipment Group 2
- Dual Zone A/C
- Fog Lamps
- Luggage Shade and Parcel Net
- Memory Package
- Adjustable Sport Bucket Seat
- Power Passenger Seat
- Twilight Sentinel
- Electrochromic Mirrors
- Heads Up Display
- Power Telescoping & Manual Tilt Steering Column
And It did include some mods from the previous owner:
- Hurst Billet Short Throw Shifter
- Blinking Third Brake Light
- Corvette Logo Exhaust Plate
- Column Lock Bypass
- GAGS Defeat
- Lloyd Floor Mats
- Red Painted Brake Callipers
- K&N Filter
- Rear Bumper SS Inserts Laser Cut Silver CORVETTE Letters
- Door Sill Protectors
I was also excited to find that this vette had been sold previously on this site in the for sale section, so I know an enthusiast owned it before and took good care of it. It had just over 76,000 miles on it when I purchased it. The condition of the car overall was exceptional. I had looked at a few C5's before, but this one was at least three times as nice and in way better condition. The paint has almost zero imperfects, same for the interior. Here are some pictures from when I first got it:


Current plans for this build are to make a street/track car. My future list of mods will include:
-C6 Z06 wheels/tires
-LG 1-3/4" headers
-QTP E-cutouts
-large cam/heads
And for now mostly need to do the small things, like maintenance and fluid changes. There are some minor issues that will be addressed like the dreaded seat rocking issue, and some electrical gremlins here and there. Will be updating this thread with the progress and steps I take to reach my goal. Thanks!
Last edited by Esser; Dec 26, 2015 at 03:36 PM.

My first order of business was to get these little chicklets off the rear fenders. Who would want these?? Does anyone know if these are factory on the 02+ or did a previous owner install them? I know C6's have them. Anywho, I hit them with the heat gun and pulled them right off. Much better!!


They did leave a slight mark on the clear coat that I was able to remove with some orange pad on the Porter Cable XP. I do auto detailing on the side, and the vette will soon receive the full paint correction treatment.
Last edited by Esser; Dec 26, 2015 at 08:50 PM.





And no, the chicklets were not put on the car from the factory - the previous owner must have done that.
do you think 80000 miles is not too high to start engine mods?
I ask because mine has about 85 000 and I was wondering if I should even bother.
Id like to go headers-intake-full exhaust as a start
The Best of Corvette for Corvette Enthusiasts

My first order of business was to get these little chicklets off the rear fenders. Who would want these?? Does anyone know if these are factory on the 02+ or did a previous owner install them? I know C6's have them. Anywho, I hit them with the heat gun and pulled them right off. Much better!!


They did leave a slight mark on the clear coat that I was able to remove with some orange pad on the Porter Cable XP. I do auto detailing on the side, and the vette will soon receive the full paint correction treatment.
1. Wash with all clean a pc and follow with honeydew snow foam
2. Compound with cg v34 then v36 and/or v38 for polish
3. Finish with isp alcohol wash then 2 coats blacklight.
4. 3 coats petes 53 was
5. 2 coat v7 hybrid
I'm just scared of the famous hard/thin clear on the vette. Will be interesting.
1. Wash with all clean a pc and follow with honeydew snow foam
2. Compound with cg v34 then v36 and/or v38 for polish
3. Finish with isp alcohol wash then 2 coats blacklight.
4. 3 coats petes 53 was
5. 2 coat v7 hybrid
I'm just scared of the famous hard/thin clear on the vette. Will be interesting.
I recently acquired some parts from North American Tuning here on the forum. I ordered the front hood seal, and the "add and forget" jacking pucks. Hood seal install was a breeze, the piece came longer than needed so you just have to cut it to the exact length you want. The tape was per-applied to the seal, so just peel and stick. I really wanted to make sure I had this before I added a "cold air" intake, as it is easy for water to drip down onto the exposed air filter. Hood shuts and forms a good seal now, just something simple that should have been from the factory:


As a precaution to the future of jacking up the car, I ordered the place and forget jacking pucks as well, which just popped in as advertised. I was afraid that they may not be thick enough to clear the teeth on the jack pedestal, but they were just tall enough. They are not visible from the side either, so you wouldn't know they were there unless you were under the car.


More updates to come
I have read up a lot about the Chemical Guy's stuff, and was a fan of their touch-less wash foam for a while. I now use almost everything that is a Wolfgang product, as it has been much easier and faster to use. I will document the full paint correction in this thread so you can see the process I follow. It has worked great for me, although there was some trial and error. I have detailed a C5 and a C6, but the C5's paint was not nearly as hard as the C6's. I wouldn't worry too much about it, I measured and the C5 has plenty of clear coat thickness to work with.
I recently acquired some parts from North American Tuning here on the forum. I ordered the front hood seal, and the "add and forget" jacking pucks. Hood seal install was a breeze, the piece came longer than needed so you just have to cut it to the exact length you want. The tape was per-applied to the seal, so just peel and stick. I really wanted to make sure I had this before I added a "cold air" intake, as it is easy for water to drip down onto the exposed air filter. Hood shuts and forms a good seal now, just something simple that should have been from the factory:


As a precaution to the future of jacking up the car, I ordered the place and forget jacking pucks as well, which just popped in as advertised. I was afraid that they may not be thick enough to clear the teeth on the jack pedestal, but they were just tall enough. They are not visible from the side either, so you wouldn't know they were there unless you were under the car.


More updates to come
Front 18x9.5 275/35/18
Rear 18x10.5 295/35/18


I'll post up some more when they are on and the weather clears up!

I did start to turn the lowering bolts too. This is with the car lowered about an inch front and rear. I think I will completely remove the front bolts and find longer bolts for the rear to get the drop I want.
Last edited by Esser; Jan 4, 2016 at 08:52 PM.
Last edited by StingrayRebel; Jan 4, 2016 at 09:14 PM.
My first task was to install some insulation on the garage door to keep some more warm air in. I went to Menards and picked up a garage door insulation kit. I ended up needing two to do my whole door, but it was wayyy worth the $70 of materials. The difference was pretty big and not only did it have a noticeable effect on heat but sound was blocked as well. Plus it looks much cleaner!


With the garage warmed up a little I decided to tackle some of the small issues I was having with the C5. Main one was the seat rock issue. I started pulling out both seats to repair the seat tracks.


It was a little too cold on the floor of the garage still, so I brought the seats into the living room to work on them


I followed a tutorial I found here on the forum and ended up making my own spacers to repair the work out rubber ones. The bushings had completely dessinagrated and it was no wonder the seats had so much play. Once I was able to get the drive screw out for the seat track sliders the rest was a breeze:


The fix was not bad at all. I would say it is a 3/10 on difficulty. The hardest part is getting the clips unplugged under seats to remove them. They are all back together now and waiting to go back into the car. Although I won't be able to test them out on the road until the snow clears up!



















