C5 Door panel removal...
#1
Le Mans Master
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C5 Door panel removal...
2001 C5 Z06
I am sure some of you enthusiasts have taken a door panel off a C5.
I'm wondering if there are any tricks/tips to avoid damage to the panel and make it an easy job.
Reason it needs to come off is because I can hear the window relay in the passenger door clicking but the window won't go down and I'd like to trouble shoot it when it gets warmer outside.
It worked fine when I bought the car last year.
Thanks in advance.
I am sure some of you enthusiasts have taken a door panel off a C5.
I'm wondering if there are any tricks/tips to avoid damage to the panel and make it an easy job.
Reason it needs to come off is because I can hear the window relay in the passenger door clicking but the window won't go down and I'd like to trouble shoot it when it gets warmer outside.
It worked fine when I bought the car last year.
Thanks in advance.
#2
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I've had my door panels on and off more times than I care to count. I think I broke a pin every time I took the panels off. It just happens.
The surround around the door latch pull just pulls off.
Then there are two bolts behind the little plastic panel behind the door pull that needs to come out. Some say you have to take the door reflector off but you don't, there is no bolt behind it.
Here is what the pins look like:
I just took a good pin copy to a local collision center and they gave me some pins free. If not, here is a link to some.
https://www.google.com/search?q=c5+c...hrome&ie=UTF-8
Oh, and the clicking noise. The is a relay inside the door module. It might not be putting out any voltage to the power window's motor. I'd check that with a voltmeter before ordering a new regulator.
The surround around the door latch pull just pulls off.
Then there are two bolts behind the little plastic panel behind the door pull that needs to come out. Some say you have to take the door reflector off but you don't, there is no bolt behind it.
Here is what the pins look like:
I just took a good pin copy to a local collision center and they gave me some pins free. If not, here is a link to some.
https://www.google.com/search?q=c5+c...hrome&ie=UTF-8
Oh, and the clicking noise. The is a relay inside the door module. It might not be putting out any voltage to the power window's motor. I'd check that with a voltmeter before ordering a new regulator.
#4
Safety Car
Invest in a set of these to help popping off the door panel ..well worth the 10 bucks !
https://www.harborfreight.com/5-piec...set-67021.html
https://www.harborfreight.com/5-piec...set-67021.html
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az57chevy (12-09-2020)
#6
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You just need some of these
#7
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Invest in a set of these to help popping off the door panel ..well worth the 10 bucks !
https://www.harborfreight.com/5-piec...set-67021.html
https://www.harborfreight.com/5-piec...set-67021.html
#9
Melting Slicks
another video
2001 C5 Z06
I am sure some of you enthusiasts have taken a door panel off a C5.
I'm wondering if there are any tricks/tips to avoid damage to the panel and make it an easy job.
Reason it needs to come off is because I can hear the window relay in the passenger door clicking but the window won't go down and I'd like to trouble shoot it when it gets warmer outside.
It worked fine when I bought the car last year.
Thanks in advance.
I am sure some of you enthusiasts have taken a door panel off a C5.
I'm wondering if there are any tricks/tips to avoid damage to the panel and make it an easy job.
Reason it needs to come off is because I can hear the window relay in the passenger door clicking but the window won't go down and I'd like to trouble shoot it when it gets warmer outside.
It worked fine when I bought the car last year.
Thanks in advance.
#10
Instructor
Don't use screwdrivers to pry the door panel, use the proper plastic trim tools pictured above.
Do not remove the reflector from the door and do not remove the switch panel like YouTube videos tell you to do. The less stuff you mess with, the less likely you are to break something expensive. Do not pry on the plastic trim around the door handle, either. Look on the top and bottom of that piece (facing the handle), and you'll see a slot to insert a screwdriver or other flat instrument into release them from the door.
Do not remove the reflector from the door and do not remove the switch panel like YouTube videos tell you to do. The less stuff you mess with, the less likely you are to break something expensive. Do not pry on the plastic trim around the door handle, either. Look on the top and bottom of that piece (facing the handle), and you'll see a slot to insert a screwdriver or other flat instrument into release them from the door.
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SG Lou (03-14-2018)
#12
Safety Car
You can also get a very nice OEM door panel removal tool for about $10. at Pep Boys. It works perfect. You will not break any pins. I started with the 2 pins nearest the hinge. there are 3 on the bottom. One on lower outside edge. Now i am waiting for my garage to warm up to 70 degree to reinstall panel
#13
Safety Car
Years ago someone posted a link to these fasteners where you can buy them in bulk @ 15 per box, male and female.
I figured what the hell and to me it was worth it when i saw what some of the prices were for just one !
Anyway, if anyone is interested here the link.
PS: Since i have purchased it I have used a few so, as far as I'm concerned it payed for it's self.
https://www.clipsandfasteners.com/se...show=45&page=1
I figured what the hell and to me it was worth it when i saw what some of the prices were for just one !
Anyway, if anyone is interested here the link.
PS: Since i have purchased it I have used a few so, as far as I'm concerned it payed for it's self.
https://www.clipsandfasteners.com/se...show=45&page=1
Last edited by SG Lou; 03-14-2018 at 04:14 PM. Reason: Lousy Grammar- never claimed to be an English Major LOL
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Clancy209 (12-07-2020),
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SG Lou (03-14-2018)
#15
Le Mans Master
Don't use screwdrivers to pry the door panel, use the proper plastic trim tools pictured above.
Do not remove the reflector from the door and do not remove the switch panel like YouTube videos tell you to do. The less stuff you mess with, the less likely you are to break something expensive. Do not pry on the plastic trim around the door handle, either. Look on the top and bottom of that piece (facing the handle), and you'll see a slot to insert a screwdriver or other flat instrument into release them from the door.
Do not remove the reflector from the door and do not remove the switch panel like YouTube videos tell you to do. The less stuff you mess with, the less likely you are to break something expensive. Do not pry on the plastic trim around the door handle, either. Look on the top and bottom of that piece (facing the handle), and you'll see a slot to insert a screwdriver or other flat instrument into release them from the door.
Last edited by OleStraightStick; 03-14-2018 at 10:28 PM.
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jtaffner (09-07-2022)
#18
Intermediate
I just removed one of my door panels for speaker replacement earlier. For reference it's been under 55 degrees F here for a while so the garage and the car were pretty cold when I started. After removing the handle bezel, the plastic cover over the two T30s, and removing said T30s I started on the clips.
Using a plastic pry tool like one pictured earlier, I started at a corner. Using a light I was able to see precisely where that corner clip was. I pried right at its base just enough to hear two pops, then moved down the bottom edge of the door to the next. At this point I was just able to see the head of the next one. I repeated this process until I'd gotten all of the clips at the bottom loosened a couple of pops. Once there, you can comfortably tug on the panel to remove the rest of the clips all the way and pull the door panel up and away from the door. Not one clip broken
Using a plastic pry tool like one pictured earlier, I started at a corner. Using a light I was able to see precisely where that corner clip was. I pried right at its base just enough to hear two pops, then moved down the bottom edge of the door to the next. At this point I was just able to see the head of the next one. I repeated this process until I'd gotten all of the clips at the bottom loosened a couple of pops. Once there, you can comfortably tug on the panel to remove the rest of the clips all the way and pull the door panel up and away from the door. Not one clip broken
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az57chevy (12-09-2020)