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Old Dec 29, 2024 | 06:30 PM
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Default Lean under WOT

1998 C5, 80lb inj, 525 pump w/ hot wire kit, E85, 10-11 psi max on single rear mount. It's on a 2barOS. I'm running lean above 4k RPM it stays at 11-12 AFR then shoots to 13-15. I reused intake manifold seals could that be causing my issue? I also suspect the fuel filter might be a problem since I haven't changed it yet. I'm getting blow by out of the dipstick too only in boost which I feel is from not having a catch can but could be wrong.

Gonna compression check for ringlands. Any other suggestions or thoughts?
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Old Dec 29, 2024 | 07:06 PM
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Look at your long term fuel trims…if elevated above 10% run the engine at 3000 RPM for a few minutes…if long terms decrease you have a vacuum leak…if still lean under load and no vacuum leak with scan tool look at your upstream O2 at WOT…upstream should go rich near 900mv’s…if not fuel delivery (fuel pump, fuel filter) or MAF.
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Old Jan 8, 2025 | 01:40 PM
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Originally Posted by C5 Diag
Look at your long term fuel trims…if elevated above 10% run the engine at 3000 RPM for a few minutes…if long terms decrease you have a vacuum leak…if still lean under load and no vacuum leak with scan tool look at your upstream O2 at WOT…upstream should go rich near 900mv’s…if not fuel delivery (fuel pump, fuel filter) or MAF.
Okay thank you, had various vacuum and boost leaks. You think the 525lph pump and 80lb injectors are enough for 10 psi on E85?
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Old Jan 8, 2025 | 02:42 PM
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Originally Posted by Blayn
Okay thank you, had various vacuum and boost leaks. You think the 525lph pump and 80lb injectors are enough for 10 psi on E85?
I only diagnose…that I can’t help you with !!
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Old Jan 8, 2025 | 03:16 PM
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Originally Posted by Blayn
You think the 525lph pump and 80lb injectors are enough for 10 psi on E85?
https://www.corvetteforum.com/forums...countered.html
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Old Jan 8, 2025 | 09:43 PM
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Likely fuel pressure is dropping, but need a full datalog to see for sure. Even without fuel pressure, seeing injector duty cycle and such will shed more light.
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Old Jan 9, 2025 | 02:30 AM
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I had similar issue once. I went down a list of options from swapping Maf, new Map, (never thought to check O2s for this circumstance), and in my case it ended up being the pump by way of a poor quality ground. I refreshed the ground on the driver rear and everything was aces.

I have also once had a bad string of pumps from Racetronix. You didn't buy from them, did you? And you're sure you don't have the China knock-off of your Walbro / TI Automotive pump?
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Old Jan 10, 2025 | 02:14 PM
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I wouldn’t be using no re used seals for starters

I made an easy 747! On e85 with a #60 injector racetronix fuel pump hot wire, still got a boost a pump new if your looking
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Old Jan 10, 2025 | 10:26 PM
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Originally Posted by C5 Diag
I only diagnose…that I can’t help you with !!
Would you know why my wideband is reading extremely lean but I can smell the E85 and it’s backfiring. I have 0 power when it does this obviously but normal cruising AFR is 11-12 then when i step on it to get it into boost it spikes up to 16-18. I regapped my plugs to .25-.27 already.
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Old Jan 10, 2025 | 10:28 PM
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Originally Posted by Tusc
I had similar issue once. I went down a list of options from swapping Maf, new Map, (never thought to check O2s for this circumstance), and in my case it ended up being the pump by way of a poor quality ground. I refreshed the ground on the driver rear and everything was aces.

I have also once had a bad string of pumps from Racetronix. You didn't buy from them, did you? And you're sure you don't have the China knock-off of your Walbro / TI Automotive pump?
I didn’t buy from them no and yes I believe it’s an actual walbro pump. Ill check my grounds, i am using the driver rear ground up top for my hotwire kit. I’ll have to double check fuel pressure.
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Old Jan 10, 2025 | 10:29 PM
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Originally Posted by aaronc7
Likely fuel pressure is dropping, but need a full datalog to see for sure. Even without fuel pressure, seeing injector duty cycle and such will shed more light.
Duty cycle has gotten up to 68 from what i’ve seen. I’ll have to send a log in here.
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Old Jan 11, 2025 | 08:54 AM
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I'll standby for the log, but 11-12 while cruising may indicate an issue with the wideband itself, assuming closed loop fueling wasn't disabled completely.
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Old Jan 13, 2025 | 07:15 PM
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Originally Posted by aaronc7
I'll standby for the log, but 11-12 while cruising may indicate an issue with the wideband itself, assuming closed loop fueling wasn't disabled completely.
Heres 2 logs, 2nd log I was able to open it up more. I think you can see where it starts backfiring in the log, it just falls flat on its face when it does it and hits like 18 AFR on WB. No front O2s on it and its on 2 bar cobalt ss map. Also want to add its barely making boost (like 3-7 PSI Max) do to it backfiring how it is and I do have a small boost leak on my BOV weld that needs to be fixed.
Attached Files
File Type: hpl
Forum log 1.hpl (128.7 KB, 29 views)
File Type: hpl
forum log 2.hpl (79.8 KB, 26 views)
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Old Jan 13, 2025 | 10:27 PM
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according to the logs, its hitting 16psi of boost around 4krpm and then pegs the sensor (presumably going well beyond that). Sounds like theres a lot of hardware issues to rundown first
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Old Jan 13, 2025 | 10:29 PM
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Originally Posted by aaronc7
according to the logs, its hitting 16psi of boost around 4krpm and then pegs the sensor (presumably going well beyond that). Sounds like theres a lot of hardware issues to rundown first
No way it’s hitting 16 psi realistically, do you think the map sensors bad or what would cause it to read like that? Also do you think its just dumping fuel in due to the map reading that much causing a false lean? I still need to get tune revisions but trying to get all my problems sorted out before I do that.

Last edited by Blayn; Jan 14, 2025 at 12:17 AM.
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Old Jan 14, 2025 | 08:59 AM
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I really don't know where to start, not nearly enough info posted to make any sort of recommendation.

Are you getting tuned at a shop? online?

How are you reading AFR, I don't see it in the log, just a standalone gauge? What gauge? Hook it up to VCM scanner if possible, makes logging so much better.

How else are you reading MAP/boost? Standalone gauge? What MAP sensor are you using? What's the scaling? Do you have the tune file?

Gotta get the hardware stuff sorted first and get the basic sensors working correctly before can really get any idea what is actually going on.
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Old Jan 14, 2025 | 04:37 PM
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Originally Posted by aaronc7
I really don't know where to start, not nearly enough info posted to make any sort of recommendation.

Are you getting tuned at a shop? online?

How are you reading AFR, I don't see it in the log, just a standalone gauge? What gauge? Hook it up to VCM scanner if possible, makes logging so much better.

How else are you reading MAP/boost? Standalone gauge? What MAP sensor are you using? What's the scaling? Do you have the tune file?

Gotta get the hardware stuff sorted first and get the basic sensors working correctly before can really get any idea what is actually going on.
Im getting tuned remotely. Reading AFR through a AEM WB Gauge, I have the obd2 connector for it to hook up to the car but I cant find it on scanner and unsure if that method works on C5 to get it to connect. Using a MPVI2 so I dont have access to prolink feature. Im reading boost through a vacuum block off the intake manifold, have my boost gauge and BOV referenced off of it. Im using a 2 bar cobalt ss map. Attached is the most recent tune file. Going to message him for more finalizing revisions but I want all hardware issues sorted out before I do that. (It is a E85 map, file just says "pump gas" because its pump E85)
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Old Jan 14, 2025 | 06:02 PM
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Biggest red flag is the MAP scaling in the tune. I used to run this one but I can't find the file anymore, but I searched HPT forum and this sensor scaling should be 200/8. Linear/Offset respectively.

A quick way to test this is key on, engine off. turn on VCM scanner, check MAP. It should be around 100 kPa at sea level.

Definitely need to get this sorted/fixed, if that is off everything else will be useless garbage. It would definitely explain the boost/MAP discrepancy too.

It's likely you're still running out of fuel, but need to get MAP sorted first.

As for the Wideband... C5 is before CANbus was a thing so that one won't work. I'm not real smart on AEM sensors, but if it has a way to output serial, you can easily connect that to laptop to log it. Or last resort is analog output, you can wire that into the EGR port of the PCM which is normally open and not used. Set up a custom scaling in scanner and you can log wideband anytime. I have an Innovate LC-2, but I do this.

In the meantime you can do the key on, engine off MAP test and adjust the MAP sensor scaling, if required.
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Old Jan 14, 2025 | 06:21 PM
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Originally Posted by aaronc7
Biggest red flag is the MAP scaling in the tune. I used to run this one but I can't find the file anymore, but I searched HPT forum and this sensor scaling should be 200/8. Linear/Offset respectively.

A quick way to test this is key on, engine off. turn on VCM scanner, check MAP. It should be around 100 kPa at sea level.

Definitely need to get this sorted/fixed, if that is off everything else will be useless garbage. It would definitely explain the boost/MAP discrepancy too.

It's likely you're still running out of fuel, but need to get MAP sorted first.

As for the Wideband... C5 is before CANbus was a thing so that one won't work. I'm not real smart on AEM sensors, but if it has a way to output serial, you can easily connect that to laptop to log it. Or last resort is analog output, you can wire that into the EGR port of the PCM which is normally open and not used. Set up a custom scaling in scanner and you can log wideband anytime. I have an Innovate LC-2, but I do this.

In the meantime you can do the key on, engine off MAP test and adjust the MAP sensor scaling, if required.
i’ve tested the map sensor before like you’ve said and it doesn’t read anything unless the engine is on. Key on Eng off the map remains at 0. What do I need to do to fix that exactly? I’m not familiar with HPTuners

I’ve read on the EGR port wiring which I will probably end up doing eventually.
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Old Jan 14, 2025 | 06:27 PM
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The map seems faulty if not the map someone ripped you on the tune . Some advise . Get a gm 2 bar sensor I forget the part number but the guys should have it here . Wouldn’t hurt to get a hpt device . I could make it run after that pretty dam well but you would need a deka 60 injector .
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