C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
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Old Feb 20, 2005 | 08:54 PM
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I have a 2001 C5 that I am thinking about putting headers, hi-flo cats and an X pipe on. My questions is, the original system has pre-cats on it and I have heard that if you remove them it may cause the check engine light to come on because of the difference in the O2 readings the PCM is seeing. Does anyone have first hand knowledge whether this mod will do this or what I would need to have done to prevent it if that's the case? Does this require an LS1 edit or is that only necessary when you change the cam?

Thanks,
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Old Feb 20, 2005 | 09:14 PM
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As long as you put the front sensors in the bungs before the cats and the rear sensors in the bungs after the cats you will be fine.
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Old Feb 20, 2005 | 09:19 PM
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Originally Posted by creighton
As long as you put the front sensors in the bungs before the cats and the rear sensors in the bungs after the cats you will be fine.
If you buy a set of headers without the rear O2 bung's (i.e LGM) then you will need O2 Simulators or have your Tuner handle them.
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Old Feb 20, 2005 | 10:15 PM
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QTP has a place for all 4 sensors and they are as good if not better than LG's.
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Old Feb 20, 2005 | 10:20 PM
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Had no problems with my Dynatech supermax
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Old Feb 20, 2005 | 10:24 PM
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I agree with others that you shouldn't have any problems removing the pre-cats. I no longer have the pre-cats in my car and I've not had any problem.

Regarding having the car tuned, I found on my car that it was running leaner after the headers were added. By using LS1 Edit, I could add a little more fuel at WOT and thus make a little bit more power with my car. I don't think its absolutely necessary to have the car tuned, but it will most likely help.

- Mark
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Old Feb 20, 2005 | 10:34 PM
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LGM not sells their headers with 4 bungs and has repositioned their cats closed towards the front.
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Old Feb 20, 2005 | 10:46 PM
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Originally Posted by Cruzzn
Had no problems with my Dynatech supermax
Just installed a set in my 04 and had to buy (extra $50) special (square connector) O2 harness cable adapters. This applies only to the 04's.
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Old Feb 21, 2005 | 04:33 AM
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like with most problems that come up on this board, some people have them and others don't. on this topic, unfortunately i fall in the category of those that do have the problem.
i changed only the mid-section of the exhaust, went to Random Tech x-pipe and hi-flow cats which retained use of all 4 O2 sensors and got rid of the pre-cats (mine is an '02), and i do get the Check Engine light now. Going to try to get a tweaked tune from Diablosport to use with my Predator and see if that goes away.
Now i'm looking at popping on some headers too but worried about how that will affect this issue.
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Old Feb 21, 2005 | 04:36 AM
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Old Feb 21, 2005 | 07:05 AM
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i have Kooks, and they have bungs before and after the cats. I did them 4000 miles ago ( last year ) and have had a code. I hooked up the sensers to the headers. I didnt use the simulators
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Old Feb 21, 2005 | 08:48 AM
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Originally Posted by mowton
If you buy a set of headers without the rear O2 bung's (i.e LGM) then you will need O2 Simulators or have your Tuner handle them.
I think, but am not sure, that the earlier LGs had the X-pipe placed in front of the cats. That upstream placement is supposed to increase the drawdown effect of the headers thereby adding a fair amount more power than putting the X-pipe downstream of the cats. I believe that's why the rear O2 sensors couldn't be used with that version, and either O2 simulators, or LS1 Edit, had to be used to fool the PCM. I believe the current version of the LGs now put the X-pipe downstream of the cats, like the other manufacturers. Probably less power, but you can now use the O2 sensors and not throw any codes. That at least is my understanding. Maybe someone can chime in who knows for sure.
Ed
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Old Feb 21, 2005 | 09:48 AM
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Originally Posted by vetpet
I have a 2001 C5 that I am thinking about putting headers, hi-flo cats and an X pipe on. My questions is, the original system has pre-cats on it and I have heard that if you remove them it may cause the check engine light to come on because of the difference in the O2 readings the PCM is seeing. Does anyone have first hand knowledge whether this mod will do this or what I would need to have done to prevent it if that's the case? Does this require an LS1 edit or is that only necessary when you change the cam?

Thanks,
No problem with the Stainless Works LTHs on my 02. Taking off the pre cats gives a little more sound to the system. Check out Stainless Works - they have a complete system that looks really sweet. Thier workmanship and service is great.
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Old Feb 21, 2005 | 10:47 AM
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Originally Posted by cmeflyby
like with most problems that come up on this board, some people have them and others don't. on this topic, unfortunately i fall in the category of those that do have the problem.
i changed only the mid-section of the exhaust, went to Random Tech x-pipe and hi-flow cats which retained use of all 4 O2 sensors and got rid of the pre-cats (mine is an '02), and i do get the Check Engine light now. Going to try to get a tweaked tune from Diablosport to use with my Predator and see if that goes away.
Now i'm looking at popping on some headers too but worried about how that will affect this issue.
I don't think your problem is related to removing the pre-cats. I think your problem is due to replacing the main OE cats with the hi-flow cats. There have been other reports that these cats don't always clean up the exhaust enough and thus set codes in the computer. Your best bet is to use O2 simulators in your rear sensor locations or disable the cat tests in the PCM.

- Mark
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Old Feb 21, 2005 | 11:56 AM
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Originally Posted by Mark VerMurlen
I don't think your problem is related to removing the pre-cats. I think your problem is due to replacing the main OE cats with the hi-flow cats. There have been other reports that these cats don't always clean up the exhaust enough and thus set codes in the computer. Your best bet is to use O2 simulators in your rear sensor locations or disable the cat tests in the PCM.

- Mark
I agree. I installed GHL LT headers. I retained the rear O2 sensors and kept getting codes, probably due to the RT high flow cats. There is an easy fix however, get a LS1 edit and they can delete them. Also when you go to get smogged I'm told it will still pass.
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Old Feb 21, 2005 | 01:53 PM
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To everyone that replied, thanks for all of your input. It sounds like I'll need to do a bit more research. I know putting the headers on leans out the engine (always required changing to a richer set of jets in old carburetor days). I think the PCM has a sufficiently large enough fuel map matrix to change the duty cycle of the injectors and add the needed fuel. I've found out that the pre-cats are used to reduce cold start emissions and I guess in those areas that do a cold start emissions check it could be a problem. The headers I've looked at all had bungs for the front O2 sensors and if you keep the stock cats and add an X pipe you would still have the rear O2 bungs. I've also heard from some other sources that people that have used the 02' & up Z06 cats and H pipe on their LS1's, without headers, have run into error codes on and off and under certain circumstances. This also seems to be a hit & miss situation.

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