Cold Engine Knockkkk!!!
zo6vettepilot
Description...
Piston slap is nothing new to piston driven internal combustion engines and compressors. It is the secondary (sideways or perpendicular) movement of a piston against the side of a cylinder bore where the primary movement of a piston is intended to be parallel (up and down) to the cylinder bore. All piston driven internal combustion engines and compressors have a certain amount of piston slap.
Excessive piston slap occurs when the clearance between the piston and the cylinder bore is too great. The piston to cylinder bore clearance becomes too great either through wear, mismatched pistons and cylinder bores at manufacturing or, a combination of both. The audible noise associated with excessive piston slap is due to the perpendicular impact of the piston against the wall of the cylinder bore. Audible piston slap is typically loudest when the engine is first started up. The pistons then expand with heat reducing the piston to cylinder bore clearance thus, reducing the perpendicular impact of the piston against the cylinder wall and its resulting noise.
In the case of the famous GM piston slap engine defect, the piston design with hypereutectic (high silicon content aluminum alloy) pistons, reduced or eliminated piston skirts (to reduce reciprocating mass), and a higher ring pack to reduce unburned fuel mixture on the sides of the piston crown have made piston to cylinder bore fit much more critical. The amount of tolerance (variation or margin) in allowable clearance between the piston and cylinder bore to prevent audible piston slap has been reduced by a factor of at least 50%. Consistently hitting the narrower margin for piston to cylinder bore tolerance has not happened for GM during mass production. Thus, some engines have no audible piston slap and some have piston slap on only one or two cylinders. What might have looked really good in testing of hand built engines in the lab hasn't transferred to the production line of this corporate giant.
Make no mistake about it, while a lot of these engines don't appear to be driving rods through the blocks, the ones with louder and longer duration piston slap will wear out before the ones that are basically quiet. The perpendicular heavy impact of the piston against the cylinder wall over time will not come without a price. This is also why GM has released a recent TSB saying that opening 4 quarts of oil to add to your crankcase between a 7,500 mile recommended oil change interval (1 qt per 2K miles on an engine with 36K miles or less is "NORMAL". After 36K miles, all bets are off (there is no abnormal oil usage rate). This is why the now common offer of an engine component letter extending your warranty to 5 years or 100K miles is basically worthless. If the piston isn't laying in the oil pan in pieces, the engine will be operating "NORMAL" according to GM

I've read, on this site, of some owner's being granted 75k-mile extended warranties for free. No proof if that's true or not though.

I've read, on this site, of some owner's being granted 75k-mile extended warranties for free. No proof if that's true or not though.

Mine also happens about 20 secounds after start up and is slight. First I thought it was an exhaust leak or maybe clicking of the altenator. I took it to the dealer after I bought it in 2002, and they said it was within limits. It's a little scare hearing it, but didnt effect the performance. A couple months after the warranty expired in 3/2003, I complaint to GM cooperate HQ. I told them the car has 12000 miles and has piston slap. They sent me a letter giving me a total of 6 years 60000 mile warranty for free for everything inside the motor.
In january 2004, I complaint to the dealer again that said that it was within the limits, and complaint about piston slap and oil burning. At that point, the car had 12500 miles on it. They told me to fax them the letter GM sent me about the extended warrant. They called me that afternoon for a re-ring appointment. When the motor was apart and the pistons were out, they still found no issues with the piston slap, but replaced the rings with upgraded rings. They also did all my bolt ons for $700.00. At that point, I had a good relationship with the dealer, and if they had issues with the pistons, they would have replaced it.
I didnt burn a drop of oil for 2200 miles. I recently had the TR224 installed and noticed it was low about a 1/2 a quart about 500 miles later. I dont know if the cam generated a oil burning issue (doubt it ), or when they replaced the cam, oil pump, and chain, I just lost some oil and it's not burning oil.
This summer, ill have the oil changed again. That's my once a year oil change.
http://www.adiesel.com/prodinfo.php?itemid=2930
You can also check if there is a dealer near you by plugging your zip code in at the Baldwin homepage.
The Best of Corvette for Corvette Enthusiasts
In january 2004, I complaint to the dealer again that said that it was within the limits, and complaint about piston slap and oil burning. At that point, the car had 12500 miles on it. They told me to fax them the letter GM sent me about the extended warrant. They called me that afternoon for a re-ring appointment. When the motor was apart and the pistons were out, they still found no issues with the piston slap, but replaced the rings with upgraded rings. They also did all my bolt ons for $700.00. At that point, I had a good relationship with the dealer, and if they had issues with the pistons, they would have replaced it.
I didnt burn a drop of oil for 2200 miles. I recently had the TR224 installed and noticed it was low about a 1/2 a quart about 500 miles later. I dont know if the cam generated a oil burning issue (doubt it ), or when they replaced the cam, oil pump, and chain, I just lost some oil and it's not burning oil.
This summer, ill have the oil changed again. That's my once a year oil change.
So after all the work did you still have the piston slap?
zo6vettepilot
This guy has nailed it exactly and everyone should pay attention
This guy has nailed it exactly and everyone should pay attentionhttp://forums.corvetteforum.com/show...post1550046046
http://forums.corvetteforum.com/show...post1550046046
post is still active...last post yesterday at 7:12 pm ...i just read post, you just read post and posted response, whats your problem??? BTW,I was referring to piston slap issue, not oil filter question....
Last edited by BMG50; Apr 9, 2005 at 04:35 PM.
In that case, see item #10 (different forum, but still applies). We're not mind readers.
In that case, see item #10 (different forum, but still applies). We're not mind readers.
Cheers guys,

For a monarch sucker, you are a pretty funny guy.

If you change your oil filter to a higher flow type like the PureOne or the Baldwin, your start-up tick will go away.
On second thought. No need to reply - this is a dead subject - people will have their opinions no matter what.


















