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problems running 160 thermostat?

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Old Mar 30, 2005 | 12:09 PM
  #21  
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Originally Posted by byte_me
I am also in South Florida...and since the temps have been on the rise the last few months- so has my 97's temps...I average 230-234 under normal stop and go traffic, even get in the 230's on the highway at normal speeds from 65 to 85 MPH...I took a good 2 hour trip across Alligator Alley and saw temps from 225-234 and every number in between...I think those numbers seem a little high...
The two summers I've had my 03, coolant temps stayed in the mid 190's, but got up to 225 in gridlock. Running 225-234 for two hours at highway speeds.... something's wrong. Your thermostat's open, otherwise temps would just keep rising. Sounds like the radiator could be the weak link - removing some, but not enough, heat. Stupid question, but I have to ask - have you checked for partial debris blockage on the air intake side of the radiator?
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Old Mar 30, 2005 | 12:57 PM
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Originally Posted by EHS
Also, remember, you want the engine at least above 212 degrees for some length of time every time you drive. Condensation = bad -- get the temps up to where any residual water in the block can boil off.
EHS, I've seen this same claim repeated many times on the forum and just couldn't imagine that we'd have to get up to 212 to release water from the oil. Water evaporates even when frozen (note old ice trays in your non-defrost freezer). The information I've found in the short crawl around the web came from aviation sources and they make interesting points. One of the most interesting is that oil temps in the engine aren't consistent. Oil that touches the cylinder and underside of the piston are far greater than that shown on the DIC. Other areas, understandably, are also higher in temp than what the DIC shows. That article mentioned an optimum oil temp of 180F.

A second article was an interview with an ExxonMobil General Aviation Manager regarding moisture in crankcase oils. Guess what oil temp he recommended....."Typically, you should operate your oil at 180-185 F. Maximum Oil temperature is usually 245 F."



Lower coolant temperatures = lower intake temperatures, also = lower incidence of hot spots in combustion chamber = reduced chance of pre-ignition = less KR = optimum performance = better fuel mileage = more HP = less wear & tear on the engine (pre-ignition & detonation play havoc in your engine). Also, lower coolant temps = lower ATF temps = better for the life of the transmission if you don't have a tranny cooler. Also, the flash of oil additives (both crankcase and oil) is reduced since the temps are lower which reduces build-up of varnish and sludge (not as important with Mobil 1, Amsoil, et al)

Somone will argue "carbon build-up." Well, we have top end carbon buildup with the stock thermostat, so what's the difference and no one can prove we get more build-up with a 160 t-stat than a 192, anyway. FWIW, rule of thumb is you get an extra 1 bhp per 9F drop in temperature. Worth it???? That's up to the individual. I like protecting my engine from knock and the crankcase and tranny lubes from thermal breakdown.

Rant Off.

I've had stock, modified stock, 180 and 160 H-tech stats. I'll keep my 160.

As far as the original issue of the post, lost in all the answers, I imagine the t-stat is faulty and may be opening, but not all the way. Happened in one of my other vehicles last year.

REMEMBER!!!!-----test your new t-stat, whatever temp, in a pot of boiling water with a cooking thermometer, monitor the temp that the t-stat opens and when it's full open. Make sure it opens fully! There are duds out there....you don't want to install a dud. It only takes 10 min. (or less) to check. It'll drive you nuts if you install a dud and then still have the problem. Don't forget to get all the air out of your system, too, to prevent engine damage (hot spots from no coolant).

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Old Mar 30, 2005 | 01:49 PM
  #23  
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Living in Dallas, I will most probably go to a 160. I never did a thermostat that was on the bottom of the engine, I'm used to them being on top - you don't have to drop all the coolant when they're on top.
Pardon the stupidity here, but should I drop the coolant first (is there a drain on the radiator??)?

And can you explain what/how to remove the air from the system?

Many thanks
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Old Mar 30, 2005 | 02:52 PM
  #24  
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Originally Posted by jrizzuto
Living in Dallas, I will most probably go to a 160. I never did a thermostat that was on the bottom of the engine, I'm used to them being on top - you don't have to drop all the coolant when they're on top.
Pardon the stupidity here, but should I drop the coolant first (is there a drain on the radiator??)?

And can you explain what/how to remove the air from the system?

Many thanks

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Old Mar 30, 2005 | 02:53 PM
  #25  
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Originally Posted by TopCat
EHS, I've seen this same claim repeated many times on the forum and just couldn't imagine that we'd have to get up to 212 to release water from the oil. Water evaporates even when frozen (note old ice trays in your non-defrost freezer). The information I've found in the short crawl around the web came from aviation sources and they make interesting points. One of the most interesting is that oil temps in the engine aren't consistent. Oil that touches the cylinder and underside of the piston are far greater than that shown on the DIC. Other areas, understandably, are also higher in temp than what the DIC shows. That article mentioned an optimum oil temp of 180F.

A second article was an interview with an ExxonMobil General Aviation Manager regarding moisture in crankcase oils. Guess what oil temp he recommended....."Typically, you should operate your oil at 180-185 F. Maximum Oil temperature is usually 245 F."



Lower coolant temperatures = lower intake temperatures, also = lower incidence of hot spots in combustion chamber = reduced chance of pre-ignition = less KR = optimum performance = better fuel mileage = more HP = less wear & tear on the engine (pre-ignition & detonation play havoc in your engine). Also, lower coolant temps = lower ATF temps = better for the life of the transmission if you don't have a tranny cooler. Also, the flash of oil additives (both crankcase and oil) is reduced since the temps are lower which reduces build-up of varnish and sludge (not as important with Mobil 1, Amsoil, et al)

Somone will argue "carbon build-up." Well, we have top end carbon buildup with the stock thermostat, so what's the difference and no one can prove we get more build-up with a 160 t-stat than a 192, anyway. FWIW, rule of thumb is you get an extra 1 bhp per 9F drop in temperature. Worth it???? That's up to the individual. I like protecting my engine from knock and the crankcase and tranny lubes from thermal breakdown.

Rant Off.

I've had stock, modified stock, 180 and 160 H-tech stats. I'll keep my 160.

As far as the original issue of the post, lost in all the answers, I imagine the t-stat is faulty and may be opening, but not all the way. Happened in one of my other vehicles last year.

REMEMBER!!!!-----test your new t-stat, whatever temp, in a pot of boiling water with a cooking thermometer, monitor the temp that the t-stat opens and when it's full open. Make sure it opens fully! There are duds out there....you don't want to install a dud. It only takes 10 min. (or less) to check. It'll drive you nuts if you install a dud and then still have the problem. Don't forget to get all the air out of your system, too, to prevent engine damage (hot spots from no coolant).


Thanks topcat! very informative...
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Old Mar 30, 2005 | 03:28 PM
  #26  
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Well, just ordered a hypertech 160 t-stat and a bottle of redline water wetter from thunder. Should be here friday...will post results after its in.
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Old Mar 30, 2005 | 03:45 PM
  #27  
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Default t-stat

Originally Posted by TopCat
EHS, I've seen this same claim repeated many times on the forum and just couldn't imagine that we'd have to get up to 212 to release water from the oil. Water evaporates even when frozen (note old ice trays in your non-defrost freezer). The information I've found in the short crawl around the web came from aviation sources and they make interesting points. One of the most interesting is that oil temps in the engine aren't consistent. Oil that touches the cylinder and underside of the piston are far greater than that shown on the DIC. Other areas, understandably, are also higher in temp than what the DIC shows. That article mentioned an optimum oil temp of 180F.

A second article was an interview with an ExxonMobil General Aviation Manager regarding moisture in crankcase oils. Guess what oil temp he recommended....."Typically, you should operate your oil at 180-185 F. Maximum Oil temperature is usually 245 F."



Lower coolant temperatures = lower intake temperatures, also = lower incidence of hot spots in combustion chamber = reduced chance of pre-ignition = less KR = optimum performance = better fuel mileage = more HP = less wear & tear on the engine (pre-ignition & detonation play havoc in your engine). Also, lower coolant temps = lower ATF temps = better for the life of the transmission if you don't have a tranny cooler. Also, the flash of oil additives (both crankcase and oil) is reduced since the temps are lower which reduces build-up of varnish and sludge (not as important with Mobil 1, Amsoil, et al)

Somone will argue "carbon build-up." Well, we have top end carbon buildup with the stock thermostat, so what's the difference and no one can prove we get more build-up with a 160 t-stat than a 192, anyway. FWIW, rule of thumb is you get an extra 1 bhp per 9F drop in temperature. Worth it???? That's up to the individual. I like protecting my engine from knock and the crankcase and tranny lubes from thermal breakdown.

Rant Off.

I've had stock, modified stock, 180 and 160 H-tech stats. I'll keep my 160.

As far as the original issue of the post, lost in all the answers, I imagine the t-stat is faulty and may be opening, but not all the way. Happened in one of my other vehicles last year.

REMEMBER!!!!-----test your new t-stat, whatever temp, in a pot of boiling water with a cooking thermometer, monitor the temp that the t-stat opens and when it's full open. Make sure it opens fully! There are duds out there....you don't want to install a dud. It only takes 10 min. (or less) to check. It'll drive you nuts if you install a dud and then still have the problem. Don't forget to get all the air out of your system, too, to prevent engine damage (hot spots from no coolant).

1998 with 38000miles always 190. GM says 180 is just right, on older small blocks.
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Old Mar 30, 2005 | 03:59 PM
  #28  
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Originally Posted by TopCat
EHS, I've seen this same claim repeated many times on the forum and just couldn't imagine that we'd have to get up to 212 to release water from the oil...an interview with an ExxonMobil General Aviation Manager regarding moisture in crankcase oils. Guess what oil temp he recommended....."Typically, you should operate your oil at 180-185 F. Maximum Oil temperature is usually 245 F...
I rebuilt at 350 hours (for about $9,000) a Lycoming O-435 that used to run at 170 degrees all year round. The internal corrosion and rust was amazing.

I don't run it at that temperature anymore. Lesson learned.
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Old Mar 30, 2005 | 04:02 PM
  #29  
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Originally Posted by EHS
I rebuilt at 350 hours (for about $9,000) a Lycoming O-435 that used to run at 170 degrees all year round. The internal corrosion and rust was amazing.

I don't run it at that temperature anymore. Lesson learned.
Lycoming O-435? and where was the rust corrosion?
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Old Mar 30, 2005 | 04:48 PM
  #30  
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The Hypertech 160 T-Stat begins to open at 160 and is not fully open until ~178. My temps run consistently at around 190+.
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Old Mar 30, 2005 | 09:17 PM
  #31  
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Originally Posted by fstrthnu01
Lycoming O-435? and where was the rust corrosion?
Inside the block, under the pistons, basically everywhere.

The folks who did the rebuild said the problem was the airplane had an STC glider towing mod -- which included a modified cowling to give better cooling, but especially at high angles of attack.

The temps were always at the bottom of the green arc, i.e., 160-170 degrees -- I thought it was cool.

Turned out to be too cool.

As a matter of fact, I just thought of this -- here's a picture posted in another thread -- take a look at the oil temp (it used to run another ten or twenty degrees cooler). Also note the tach time:


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Old Mar 30, 2005 | 09:35 PM
  #32  
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The 160 degree thromostat is the best thing I did since installing 3.42 gears in my A4. They both have been in for about four years and I have no complaints.
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Old Mar 31, 2005 | 04:12 AM
  #33  
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Originally Posted by TopCat
Lower coolant temperatures = lower intake temperatures,
How does lower coolant temps = lower intake temps, since our intakes are plastic, with no coolant passages?
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Old Mar 31, 2005 | 04:41 AM
  #34  
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Originally Posted by fdxpilot
How does lower coolant temps = lower intake temps, since our intakes are plastic, with no coolant passages?
Thank you.

I just couldn't face responding to that post.
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Old Mar 31, 2005 | 09:48 AM
  #35  
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Originally Posted by fdxpilot
How does lower coolant temps = lower intake temps, since our intakes are plastic, with no coolant passages?
Good question.
For one thing, it depends on where your air intake is. My post was long enough already and didn't want to elaborate, but since you asked.....a cooler engine = cooler underhood temps so one way is, if you have a Blackwing, stock airbox, etc., that draws the air from under the hood, under hood temps are lower w/cooler t-stat. One could argue that point, too, and you can increase airflow under the hood to reduce temps, etc., etc., but when you increase airflow through the car you increase aerodynamic drag which increases HP requirements at speed, and on and on. The second way is..... as the air passes through the intake port of the head, which does have coolant passages, as well as oil cooling, and as intake air passes the intake valve......the air is picking up heat all the way through. The piston surface and the combustion chamber in the head will be cooler (due to oil and coolant cooling, piston and head, respectively), so the resultant combustion mix temp will be lower (I know, not intake air, but following the flow path, thought I'd mention it).

If you have an aftermarket aluminum intake, you'll have heat soak through the intake and the heat will be picked up by convection cooling. The plastic intake is not a perfect insulator, so yes, you'll still get a small amount of heat from the plastic intake.....there's been threads touting the benefits of water injection and how their intakes are much cooler, which means they are above ambient....heated by the radiant heat from the engine and if the temperature difference is greater (212F engine vs. 190F engine compared to 120F????? intake) you have greater heat transfer to the intake from the lifter valley below (radiant heat) ......my plastic intake is black and black is a great absorber of radiant energy.

If you increase the temperature of air by 10F, you increase the specific volume ~2%, reducing the air density by ~2%, reducing the oxygen content, reducing the amount of fuel required in the combustion chamber for a 13:1 AFR, reducing the amount of power produced. The power adjustment isn't linear, so I'm not saying that in a 345 HP engine you'd get a 6.9 HP increase for every 10F air temp reduction, but I digress....you have to take into consideration ping, preignition, KR, etc. also consider the combustion mix temps (are they really higher or lower....if more O2 and fuel, couldn't it be hotter in the combustion chamber...but the coolant keeps it cooler??????) and is there less complete vaporization of the fuel with the lower temps causing more wetting of the intake port (one negative I can think of for lower temps in the engine), etc., etc.

We could go on and on and on and on. My main reason for a cooler stat is engine/tranny (auto) longevity by lowering operating temperatures (especially that of the lubricants). Any power increase is icing on the cake.

Upshot....for moderate climates (i.e., temperatures), I'm convinced a Hypertech 160F t-stat is the best choice, until someone proves me wrong. Then I'll gladly change my tune (pun intended).

Originally Posted by jrizzuto
Living in Dallas, I will most probably go to a 160. I never did a thermostat that was on the bottom of the engine, I'm used to them being on top - you don't have to drop all the coolant when they're on top.
Pardon the stupidity here, but should I drop the coolant first (is there a drain on the radiator??)?

And can you explain what/how to remove the air from the system?

Many thanks
Hypertech provides great instructions with their t-stat. The C5 t-stat is still on top of the engine, but fluid pours out when you remove it. There is a drain on the bottom of the radiator and you can collect and reuse your coolant if it isn't too used or too old.....cheap insurance to replace it, though. Use distilled water from the grocery store, not tap water. It's dirt cheap and it doesn't have minerals that can deposit on the cooling surfaces of the engine/radiator. If you're really quick and prepared, you can swap the t-stats out without draining any fluid. I can do it and lose about a cup to a quart, but it's tough. I found that if I pinch the coolant reservoir hoses closed, there isn't as much static pressure trying to push coolant out of the engine and the radiator when doing the switch. Here's something Evil-Twin posted a while back....I learned most of what I regurgitate from him:

Originally Posted by Evil-Twin 5/13/04
First thing you do with a new stat is to test it.. pot of water, a meat thermometer and the stat.. Note when the stat starts to open... many people buy 170 stats and find that they dont open until they reach 190.... the Hypertech stats made in germany seem to be the best,,,if it says 170 its usually a 170... I went through two 160 stats that opened at 190..before I got a hypertech that opened at 160... always test a stat.. I think some suppliers...repackage their 190s into 170 and 160 boxes...there have been just too many stats problems posted here over the last three years to trust in what the box says...
I change my stat twice a year,...I lose less than a pint of coolant... it takes less than five minutes....the actual stat transfer takes a few second.. that is the only time the coolant leaks...
I just changed to my 160 stat today... its a piece of cake..
with a cold engine, have the new stat ready sitting on the battery with some silicone grease to keep the "O" ring in place...have some anti seize compound ready also..
1) slide the radiator hose clamp up the hose about 6 inches..then remove the hose and stuff it under the radiator overflow hose... ( about an inch in diameter..) pull it up higher than the radiator.. and no coolant will leak out
2) remove the lower housing bolt completely... Note that with a cold engine the stat valve will be close and you will not lose any coolant.. apply a little anti seize to the thread
3) there is no pressure in the cooling system at this point..
here comes the trick.....with a little pressure on the housing ( pressing it to the engine with one hand.... remove the upper housing bolt....with a small amount of pressure you will keep the stat tight to the water pump... Now grab the new stat... with one motion remove the old stat and put the new one in place.. using the same pressure.. ( maybe 20 pounds of force ) the only time you lose any coolant is in the stat exchange..
4) now take the bolt with the anti seize on it and put it in the lower housing hole and tighten it slightly.. this will hold the housing in place.. you may lose a little coolant here..
5) put some anti seize on the other bolt and put it in the upper hole.. tighten both bolts to 89 inch pounds... put the radiator hose back on and slide the clamp back...
6) replace the lost coolant
7) start engine, check for leaks.. let it run up to temp... this is a good time to set your fan....
Im running a 160 stat, and have the fans set at 175...
after the stat opens.. you may see a drop in the coolant level, this is were you add more..
Now, I still get coolant coming out of the closed t-stat b/c of a small hole present in the t-stat to allow a little flow....if there were no flow, the hotter coolant would take forever get to the t-stat, heat it up and cause it to open.....you will get some seepage. Hypertech says to heat up your engine to operating temperature with the cap off the reservoir. Let it cool, top it off. I go overboard and will go a step or two further. The next time I drive the car I'll remove the cap (slowly) when I get home and let it cool overnight, then replace it, to make sure I get all the air out.

When I changed my coolant, I disconnected the upper hose, held the opening higher than the radiator, and filled the reservoir until coolant was coming out of the t-stat, lowered the upper hose to make sure it was full of fluid, and then replaced the hose on the thermostat....this helped me know that most of the air was out of the system before I even started the car. I hate the thought of dry cylinder heads upon startup. I found that I didn't have to replace any coolant in the reservoir after filling this way. As a matter of fact, I had too much in the reservoir b/c I think Hypertech recommended overfilling a little bit to replace the air that's purged when following their instructions.

All right, this post is WAAAAAYYYY too long. If you made it this far, sure hope you gained some knowledge and it helps you keep your C5 in tip top shape!!!!

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Old Mar 31, 2005 | 10:06 AM
  #36  
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Oh, my Gaawwwdd, ....

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Old Mar 31, 2005 | 10:30 PM
  #37  
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Originally Posted by EHS
Oh, my Gaawwwdd, ....

LOL. No no no no....its,,,,,,Ohhhh,,,,,,Myyyy,,, ,,Gawwdd

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Old Apr 7, 2005 | 01:38 AM
  #38  
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Tag!!

Great information Topcat, thanks!!!!
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Old Apr 7, 2005 | 02:23 AM
  #39  
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Topcat, that last post of yours was insane ! But, nonetheless very informative!!!

UPDATE: The 160* stat is in as well as the water wetter. Here are my observations:
1. Coolant temps on the highway at 85mph are 172* to 174* .
2. Sitting in 80*+ stop and go traffic with the a/c on, it goes from 185* to as high as 210*.
3. "normal" city driving it hangs around 185*.

Soooo...in a nutshell I am very happy with this mod!!! Not really worried about corrosion due to build up of moisture in the crankcase...I mean c'mon, it has to be hot enough under those pistons to burn off any water, and plus the block and head are aluminum !! My oil temps are still about 10*-20* hotter than the coolant anyway...

BTW, on a side note, I wound up changing the stat halfway in between NC and GA in an Advance parking lot!!! The temps were getting to 250* and I wasn't in a hurry... All I needed was a 10mm deep socket, rachet, and a set of pliers...oh, and 2 gallons of dexcool. (just don't tell Advance that I left 2 gallons of antifreeze on their parking lot ...I mean, it didn't come pouring out of the block like it was possed when I pulled the stat or anything )
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Old Apr 7, 2005 | 02:59 AM
  #40  
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Originally Posted by fstrthnu01
Topcat, that last post of yours was insane ! But, nonetheless very informative!!!

UPDATE: The 160* stat is in as well as the water wetter. Here are my observations:
1. Coolant temps on the highway at 85mph are 172* to 174* .
2. Sitting in 80*+ stop and go traffic with the a/c on, it goes from 185* to as high as 210*.
3. "normal" city driving it hangs around 185*.

Soooo...in a nutshell I am very happy with this mod!!! Not really worried about corrosion due to build up of moisture in the crankcase...I mean c'mon, it has to be hot enough under those pistons to burn off any water, and plus the block and head are aluminum !! My oil temps are still about 10*-20* hotter than the coolant anyway...

BTW, on a side note, I wound up changing the stat halfway in between NC and GA in an Advance parking lot!!! The temps were getting to 250* and I wasn't in a hurry... All I needed was a 10mm deep socket, rachet, and a set of pliers...oh, and 2 gallons of dexcool. (just don't tell Advance that I left 2 gallons of antifreeze on their parking lot ...I mean, it didn't come pouring out of the block like it was possed when I pulled the stat or anything )
How did you lose two gallons? Should have been a quart.

Bob
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Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


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10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


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5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


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2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


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