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Problem after engine rebuild

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Old Feb 24, 2006 | 01:39 AM
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From: Leon Iowa
St. Jude Donor '06-'07-'08-'09
Default Problem after engine rebuild

I know this is not a corvette engine but I'm in need of help. I figured an engine is an engine so somebody here may be able to help me out here. It's a 302 30 over flat top. Crank is turned 10, 10, under. All clearances seem good. Has excelent oil pressure. About 60 to 70 psi.Here is the problem, It seems to make a slight diesel noise. That is the best way I can describe it. It isn't near as loud as the actual diesel but it has that sound. It doesn't sound like a rod or a main knock. It's not something that you can hear while in the cab but if I have the hood up and rev it I can hear it. Hope somebody has an idea because I have no idea at all what would cause this. I have rebuilt many engines Ford and Chevy and never heard of this. Thanks, Marc
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Old Feb 24, 2006 | 02:04 AM
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flat top = higher compression. what CC heads are you running and what kind of gas? Might be getting detonating or getting a little octane ping.

More specs wouldnt hurt, what king of intake, injection, carb, whatever.

Shane
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Old Feb 24, 2006 | 09:01 AM
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Default agree!

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Old Feb 24, 2006 | 10:01 AM
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From: Leon Iowa
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Originally Posted by Shane_S
flat top = higher compression. what CC heads are you running and what kind of gas? Might be getting detonating or getting a little octane ping.

More specs wouldnt hurt, what king of intake, injection, carb, whatever.

Shane
It has 76cc heads. I have a performer RPM intake with a 650 Holley carb. To me it doesn't sound like it's pinging because it does it while it is idling. It is a constant diesel sound.
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Old Feb 24, 2006 | 10:29 AM
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Do you have headers?? If so, sometimes you will get some strange noises because of the thinn wall of the tubing that you dont hear on cast iron manifolds.

BC
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Old Feb 24, 2006 | 11:04 AM
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From: Leon Iowa
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Originally Posted by Bill Curlee
Do you have headers?? If so, sometimes you will get some strange noises because of the thinn wall of the tubing that you dont hear on cast iron manifolds.

BC
Yes I have headers. Only thing is , it didn't make that sound with the old engine. I also had the headers on it also. One of my friends built a smallblock 400 and it made the same sound. He never did find out what it was. By the oil pressure it shows that it's nothing real bad but hell, the old engine sounded better. I just couldn't keep oil in it. I have a mild cam in it that has only 474 lift. I wouldn't think the springs would be binding. I took it for a drive after about 15 min. of breakin and hit 5500 rpm and it didn't explode. I thought hell with it, if it's going to blow it might as well do it now.
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Old Feb 24, 2006 | 02:59 PM
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is the flywheel tight? if it's a automatic are you sure the flywheel is not cracked? also,how much crank end play do you have[this is dictated by the thrust bearing]? is it a double knock when you crack the throttle?if so,you have a piston pin problem.usually a loose or cracked flyweel will give you that low solid knock sound.try shutting the truck off and right before the motor stops,start it.if you hear your noise,the problem is with the flywheel[also a loose converter will do this]
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Old Feb 24, 2006 | 07:48 PM
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From: Leon Iowa
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Originally Posted by dpd
is the flywheel tight? if it's a automatic are you sure the flywheel is not cracked? also,how much crank end play do you have[this is dictated by the thrust bearing]? is it a double knock when you crack the throttle?if so,you have a piston pin problem.usually a loose or cracked flyweel will give you that low solid knock sound.try shutting the truck off and right before the motor stops,start it.if you hear your noise,the problem is with the flywheel[also a loose converter will do this]
Everything is fine but how do you check end play or how do you tell if it has too much?
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Old Feb 24, 2006 | 08:06 PM
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From: bloomfield nj
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you'll need a dial indicator and a magnetic block to do it the right way.
install the dial indicator with the stem of the indicator on the front center of the crank snout.with a screwdriver,push the flywheel towards the front of the car[you will feel the crank move].read your indicator,then move the crank back,look at the indicator,that's your endplay.you'll have to look up the spec but usually .003-.005 is normal.
loose main caps will give you your problem also.JMO
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Old Feb 24, 2006 | 08:17 PM
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What type of piston forged or hypereutectic? Wall to piston critacial and different for these types of pistons. Does noise become less when engine gets warm if so might want to talk to whomever machined block and see what he set wall to piston clearence at.
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Old Feb 24, 2006 | 08:51 PM
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From: Leon Iowa
St. Jude Donor '06-'07-'08-'09
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Originally Posted by rodknock
What type of piston forged or hypereutectic? Wall to piston critacial and different for these types of pistons. Does noise become less when engine gets warm if so might want to talk to whomever machined block and see what he set wall to piston clearence at.
I think it is just cast pistons. I will talk to him though
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Old Feb 24, 2006 | 09:05 PM
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I could be way off here, but I had a similiar problem, although it wasn't on a v8, it was on a Jetta. Had a kncocking diesel sound to it. Turned out that I had an accessory bolt loose and the big cast bracket was knocking against the block!! Tightened it up and it disapeared. The way I found the route of my noise was to disconnect all the accesories to then limit it to the engine and the clutch or torque converter. I always try to start with the smallest and easiest stuff, just pop a couple belts and start it up, see what happens. Hope it helps, Dan
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Old Feb 25, 2006 | 01:39 AM
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From: Leon Iowa
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Originally Posted by SpeedyD
I could be way off here, but I had a similiar problem, although it wasn't on a v8, it was on a Jetta. Had a kncocking diesel sound to it. Turned out that I had an accessory bolt loose and the big cast bracket was knocking against the block!! Tightened it up and it disapeared. The way I found the route of my noise was to disconnect all the accesories to then limit it to the engine and the clutch or torque converter. I always try to start with the smallest and easiest stuff, just pop a couple belts and start it up, see what happens. Hope it helps, Dan
I'll try that in the morning. That would be nice if that is all it would be.
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Old Feb 25, 2006 | 06:03 PM
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Old Feb 25, 2006 | 07:08 PM
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Did you use loc-tite when you installed the camshaft timing chain sprocket?Alot of the time people overlook this and the camshaft sprocket comes loose on the 302 ford.JER
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