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Brake Calipers: How do you remove the pistons?

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Old May 16, 2006 | 11:10 AM
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Default Brake Calipers: How do you remove the pistons?

I bought a set of calipers that I am having a local shop powdercoat. how do you remove the pistons from the calipers?

Bryan
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Old May 16, 2006 | 11:13 AM
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compressed air in the brake line hole. Becareful of too much pressure though, it could become a projectile. Just loosely hold the air source to the caliper.
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Old May 16, 2006 | 11:19 AM
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I usually put a small piece of 2x4 between the pistons / caliper and apply compressed air. They pop out.
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Old May 16, 2006 | 12:26 PM
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Originally Posted by Phil97SVT
I usually put a small piece of 2x4 between the pistons / caliper and apply compressed air. They pop out.

Don't get your fingers in between the piston and the other side of the caliper. The pistons come out with a lot of force.
Bill
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Old May 16, 2006 | 12:58 PM
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I agree with all the above on the cautionary notes.

If you multiply the surface area of the piston by the air pressure used you'll have some idea how much force your fingers or other parts of the body will receive.

Bob
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Old May 16, 2006 | 02:09 PM
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Thanks everyone for the input and advice. I will give it a shot tonight after work.
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Old May 16, 2006 | 03:29 PM
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I did the same, but used a few pieces of wood to build thickness, then pushed it out in increments by removing the air, then a piece of wood, etc. so they didn't come out all at once. Hope this makes sense.
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Old May 16, 2006 | 05:19 PM
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Originally Posted by Phil97SVT
I usually put a small piece of 2x4 between the pistons / caliper and apply compressed air. They pop out.
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Old May 16, 2006 | 05:56 PM
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This might seem stupid but make sure you push out the piston that's NOT inline with the hole in the back, first. That way you can push the 2nd piston out with a screwdriver or other long skinny instrument.

Dope
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Old May 16, 2006 | 06:14 PM
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Can it be done without compressed air ?

And how do you get them back it..........


DH
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Old May 16, 2006 | 08:59 PM
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compress air with shop air blower tool a cupple of shop rags in between pistons and cal and blow. rags act like a pillow no damage to piston be careful!!! watch those finger or take them to local shop should do it for free no biggie just my .02
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Old May 18, 2006 | 05:48 PM
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You can't really do it without air, unless you want to risk damaging the piston.

I did a write-up on caliper rebuilds but I have no idea if I can find the post.

Dope
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Old May 18, 2006 | 05:51 PM
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Looks like the board prunes old posts, too bad. I had a really good write-up with pics and stuff.

Dope
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Old May 18, 2006 | 11:23 PM
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Air but there are wrenches to remove pistons
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Old May 19, 2006 | 01:13 AM
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Put cloths all around it and place it in a bucket and shoot air gently in the nipple, be careful I nearly shot a guy one time.
Originally Posted by RedRider98
I bought a set of calipers that I am having a local shop powdercoat. how do you remove the pistons from the calipers?

Bryan
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Old May 19, 2006 | 04:34 AM
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I though I might mention something that might save you some grief I just experienced. I just did a set and the shop that did the work was either lazy or just sloppy and ended up sand blasting parts of the inside of 3 of the caliper cylinders removing the coating that GM had put on them. I suspect I'll end up having leaking issues with these although I'm not 100% sure.

Funny the powder coater said we do these all of the time and no one else ever complained. What an idiot!

HTH!
Fred
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