Fly cutting pistons?
^ and no the pistons do NOT need to come out for this.
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can anybody post a pic's of these tools' ????Here is the result, these are .080 cuts at the far deep end. Normally you only have to notch the intake, but I did both while it was apart. I wanted to play with cam timing some day and wanted lots of room to play.

This is the intake cutter tool in the head. Since LG screwed me on the tool, I had to buy a used set of LS1 heads to use as the holder. I did clean up the heads before I used them!

On the last two valves in the back you will need an angle drill to clear under the windshield. All others I used a standard Milwaukee cordless drill. Notice the collar around the pilot just above the valve guide. You can adjust this to the height you want and as long as all the guides are the same in the head you will get the same results. That seems to be fairly close but I didn't trust them. I set it a little short them pulled the head and measured, reinstalled the head and touched it just a bit to get exactly .080 deep cuts. Fairly slow speed and light pressure is all you need, they cut pretty fast, just don't let them chatter. If they start to chatter just apply a little more pressure or change the speed just a bit.

This is the cutter itself. The pilot is a ground shaft the size of a valve stem with an end that looks like a 1/4" extension. It snaps into the back of the cutter much like an extension in a socket. Factory these cutter have a square corner on the backside.
I have no idea why they build the cutter that way but normally you have to remove the seats from a old head to use the cutter. I chucked my cutter in a lathe and ground (they are very hard, probably too hard to cut) off the corner at a 45 degree angle just like a valve. This way the cutter will fit up into the head without removing the seats. I have not idea why they don't put a 45 on the back of the tool at the factory.

Last edited by ArKay99; Jun 6, 2006 at 10:00 PM.

What are the full specs of your cam and (if applicable), your heads, the amount they've been milled, and gasket thickness?
LSA alone is not an indicator of p/v clearance, and only comes into play on the largest of cams. There are cams with even 106 lsa that have tons of p/v clearance.
"Most" popular cams marketed to LSx engines by the big name tuners don't require flycutting..but again, there's a lot of variables and it depends on your exact setup.
Last edited by Y2Kvert4me; Jun 6, 2006 at 10:26 PM.
















