C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Weird headlight problem....

Thread Tools
 
Search this Thread
 
Old Jul 23, 2006 | 02:07 PM
  #1  
Rogue Leader's Avatar
Rogue Leader
Thread Starter
Racer
 
Joined: Mar 2006
Posts: 380
Likes: 0
St. Jude Donor '08
Default Weird headlight problem....

So I changed my headlight gears about 2 months ago. Everything worked lovely, then yesterday it seemed like my drivers side headlight was just a smidgen too high when they were down, I thought nothing of it, till I got in the car and the light seemed to pause on its way up. I flicked them off and on a couple times and all of a sudden they reversed themseleves!

Turn it on the pasenger side is up and on, drivers is down and on, off and the drivers is up and off and passenger is down and off. I unplugged the drivers light, turned thr switch on and then plugged it back in and operation is normal again... Anyone know WTH happened???
Reply
Old Jul 23, 2006 | 03:49 PM
  #2  
fej's Avatar
fej
Melting Slicks
 
Joined: Dec 2004
Posts: 2,394
Likes: 0
From: Bay Area CA
Default

Pretty sure that this is your problem as I have spent far too many hours messing with my headlights.

One of the yellowish plastic stops has worn enough and/or slipped off and is allowing the arm to pivot around the entire rotation as opposed to being stopped by one of the two plastic stops.

The bad news: in order to get replacement yellowish plastic stops you need to order a new assembly from GM. Far too much cash IMO.

The good news: There are several other matching bits located in the back of the headlight assembly that you can swap into the location that is failing you. It is what I did just last week when my drivers side light would repop up after being turned off.

The motors' casing could be cracked and slipping as well as I ran into that problem myself. Took a couple tries with some different epoxy. But usually the "reverse" problem stems from the lack of stops for the actuator arm. Or stops that are worn out.

G'luck
Fej

Last edited by fej; Jul 23, 2006 at 03:51 PM.
Reply
Old Jul 23, 2006 | 03:51 PM
  #3  
Rogue Leader's Avatar
Rogue Leader
Thread Starter
Racer
 
Joined: Mar 2006
Posts: 380
Likes: 0
St. Jude Donor '08
Default

Originally Posted by fej
Pretty sure that this is your problem as I have spent far too many hours messing with my headlights.

One of the yellowish plastic stops has worn enough and/or slipped off and is allowing the arm to pivot around the entire rotation as opposed to being stopped by one of the two plastic stops.

The bad news: in order to get replacement yellowish plastic stops you need to order a new assembly from GM. Far too much cash IMO.

The good news: There are several other matching bits located in the back of the headlight assembly that you can swap into the location that is failing you. It is what I did just last week when my drivers side light would repop up after being turned off.

The motors' casing could be cracked and slipping as well as I ran into that problem myself. Took a couple tries with some different epoxy. But usually the "reverse" problem stems from the lack of stops for the actuator arm. Or stops that are worn out.

G'luck
Fej

Thanks for the response, I doubt I have slipping gears since I just installed brand new brass ones. I'll have to check the stops....
Reply
Old Jul 23, 2006 | 05:40 PM
  #4  
quiettrader's Avatar
quiettrader
Instructor
15 Year Member
 
Joined: Aug 2003
Posts: 152
Likes: 0
From: Clifton Va
Default

There is a service bulletin on your year for this problem. You need to a add a washer to the drivers side light on the inside. This will keep them in synch. Go to the link below
http://corvetteactioncenter.com/kb/q....php?qstId=252
Reply
Old Jul 23, 2006 | 06:20 PM
  #5  
Rogue Leader's Avatar
Rogue Leader
Thread Starter
Racer
 
Joined: Mar 2006
Posts: 380
Likes: 0
St. Jude Donor '08
Default

Originally Posted by quiettrader
There is a service bulletin on your year for this problem. You need to a add a washer to the drivers side light on the inside. This will keep them in synch. Go to the link below
http://corvetteactioncenter.com/kb/q....php?qstId=252
Cool thanks I'll have to do that... Should have done it when I had them apart to do the brass headlight gears....

BTW the hits keep coming as while I had it apart I saw the passenger side gear cover fell off! that thing wont stay on! ugh....
Reply
Old Jul 23, 2006 | 06:56 PM
  #6  
fej's Avatar
fej
Melting Slicks
 
Joined: Dec 2004
Posts: 2,394
Likes: 0
From: Bay Area CA
Default



Ya I had a similar problem .. took several attempts at getting the "glue" to take since the motor casing does not snap together you have to crack it and reattach it when you replace the gears. I have a couple of zip ties around mine and it seems to help as the motor itself pushes against the cover on the rotations up and down.

Thanks for the bulletin mention will check that out.

Fej

Last edited by fej; Jul 23, 2006 at 06:59 PM.
Reply
Old Jul 23, 2006 | 07:21 PM
  #7  
Rogue Leader's Avatar
Rogue Leader
Thread Starter
Racer
 
Joined: Mar 2006
Posts: 380
Likes: 0
St. Jude Donor '08
Default

Originally Posted by fej


Ya I had a similar problem .. took several attempts at getting the "glue" to take since the motor casing does not snap together you have to crack it and reattach it when you replace the gears. I have a couple of zip ties around mine and it seems to help as the motor itself pushes against the cover on the rotations up and down.

Thanks for the bulletin mention will check that out.

Fej
Hmm ZIp ties good call will have to do that....
Reply

Get notified of new replies

To Weird headlight problem....





All times are GMT -4. The time now is 08:08 PM.

story-0
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-1
2027 Corvette vs The World: Every Model vs Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-20 17:58:41


VIEW MORE
story-2
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-3
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-4
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-5
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-6
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-7
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE
story-8
Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

Slideshow: Breaking down the 2027 Grand Sport, Grand Sport X, Stingray, and LS6 V8.

By Michael S. Palmer | 2026-03-26 13:48:45


VIEW MORE
story-9
5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

Slideshow: 5 reasons bad drivers crash sports cars & 5 ways to avoid a costly shame!

By Joe Kucinski | 2026-03-25 16:32:55


VIEW MORE