C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

2001 Fuel gauge problem

Thread Tools
 
Search this Thread
 
Old Aug 19, 2006 | 09:46 PM
  #1  
Sonny71's Avatar
Sonny71
Thread Starter
Drifting
Supporting Lifetime
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2006
Posts: 1,857
Likes: 106
From: Sloatsburg NY
Oldtimer
Default 2001 Fuel gauge problem

Just bought a 2001 coupe, Gas gauge read 3/4's when I got the car. Drove 50-60 miles and filled up--gauge still read 3/4's full, car sat in garage for 3 days (no leakson floor). Drove for about 30 miles and the CHECK GAUGES light came on--Fuel gauge now reading "E", instrument cluster fuse is ok. Constant LOW FUEL reading on the DIC does not allow any other data to show. If I shut the car off and restart I can see data on the DIC for about 10 seconds--Fuel gauge is still on E. All of the other gauges are working fine. I'm guessing a bad float or sending unit problem. Any ideas on cost and how big a job this is.
Reply
Old Aug 19, 2006 | 11:32 PM
  #2  
BA2's Avatar
BA2
Pro
20 Year Member
 
Joined: Sep 1999
Posts: 555
Likes: 0
From: Las Vegas NV
Default

Sonny,

Try clearing all the codes. There is a code set regarding the fuel system. There my not be any thing wrong with the fuel system. A friend of mine in California has the same problem. He couldn't get the car into the local Chevrolet dealer so he went to some place, like West Coast Corvettes (not sure). They reset the code and he hasn't had a problem since.

It's worth trying.
Reply
Old Aug 19, 2006 | 11:41 PM
  #3  
Dave68's Avatar
Dave68
Race Director
20 Year Member
Liked
 
Joined: Dec 2000
Posts: 19,304
Likes: 85
From: San Diego CA
Default

Try pouring some Techron in your tank. Many here have had some luck with this solution. If it works, either use Chevron gas or dump some techron in every so often.
Reply
Old Aug 19, 2006 | 11:47 PM
  #4  
rws.1's Avatar
rws.1
Race Director
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jul 2004
Posts: 16,795
Likes: 62
From: Lake Havasu City, AZ
Default

Ineffective detergency packages in some gasoline can lead to sulfur deposits on the sending units in the fuel tanks.
A couple of tankfuls of a good fuel system cleaner
Techron
Seafoam
Berryman Chemtool B12
BG 44K
Etc may fix it....

Switch to a top tier fuel
www.toptiergas.com

If this does not fix it check for a bad sending unit ground (corroded)

GM has a tech bulletin on the subject and your computer may neeed to have a software upgrade
worst case is that the sending unots have gone bad and need replacement.

But start with a couple tanks of fuel system cleaner and switch gasolines.
Reply
Old Aug 20, 2006 | 10:17 AM
  #5  
Sonny71's Avatar
Sonny71
Thread Starter
Drifting
Supporting Lifetime
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2006
Posts: 1,857
Likes: 106
From: Sloatsburg NY
Oldtimer
Default

Originally Posted by Sonny71
Just bought a 2001 coupe, Gas gauge read 3/4's when I got the car. Drove 50-60 miles and filled up--gauge still read 3/4's full, car sat in garage for 3 days (no leakson floor). Drove for about 30 miles and the CHECK GAUGES light came on--Fuel gauge now reading "E", instrument cluster fuse is ok. Constant LOW FUEL reading on the DIC does not allow any other data to show. If I shut the car off and restart I can see data on the DIC for about 10 seconds--Fuel gauge is still on E. All of the other gauges are working fine. I'm guessing a bad float or sending unit problem. Any ideas on cost and how big a job this is.
Thanks to everyone who responded with suggestions
Reply
Old Aug 20, 2006 | 10:57 AM
  #6  
EHS's Avatar
EHS
Race Director
10 Year Member
 
Joined: May 2000
Posts: 14,542
Likes: 5
Default

Originally Posted by Sonny71
Thanks to everyone who responded with suggestions
Do a search, this is a common C5 problem.

You need to do two things before spending a lot of money:

1. Couple of tankfuls treated with Techron.

2. Get the current PCM program from a dealer.

No one ever mentions the second, but GM updated the PCM programming a few years ago to alleviate this condition.

So, here:

______________


Source: Chevrolet Dealer Service Bulletin
Number: 01-06-04-022
Subject: Inaccurate/Erratic Fuel Level Gauge Readings (Install New Sensor,
Strainer and/or RH Fuel Sender Assembly)
Model Year: 1997-2000 Chevrolet Corvette

Condition

Some owners may comment about inaccurate/erratic fuel level gauge reading
conditions such as those indicated below:

a.. Fuel gage suddenly drops to E (empty) and CHECK GAGES message
illuminates (DTC P1431 or P0461 set).

b.. Fuel gage does not go to F (full) after filling fuel tank.

c.. Vehicle runs out of fuel while the gage still indicates fuel is
available.

Cause

The conditions indicated above may be the result of one or a combination of
more than one of the causes indicated below:

a.. Stuck or intermittent sticking of the sensor float arm.

b.. Clogged/restricted R.H. fuel sender assembly jet pump.

c.. R.H. jet pump unable to transfer fuel due to fuel vaporization
resulting in bubble accumulation in the fuel strainer.

Subject: Erratic Fuel Gauge Reading (Reprogram the PCM)
Source: Chevrolet Dealer Technical Service Bulletin
Number: 02-06-04-010A - (06/27/2003)
Models: 1999-2002 Chevrolet Corvette

This bulletin is being revised to add models and update the Correction and
Warranty Information. Please discard Corporate Bulletin Number 02-06-04-010
(Section 06- Engine).

Condition:

Some owners may comment about the fuel gauge intermittently indicating an
empty reading and then return to the correct fuel level indication.

Cause:

This condition may result when fuel blends containing aggressive sulphur
compounds react with the fuel sender assembly, which may result in voltage
spikes being induced on the fuel level signal to the PCM. Use of another
fuel blend may reverse this reaction and return the system to normal
operation.

Correction:

Reprogram the PCM with the new service calibration which is available in the June 2003, Techline TIS release sent to the dealers on 6/28/03. Use the TIS Version 7 or later data update.

______________

Tell the dealer to look up the bulletin and do the reprogram.

You'll be fine.

Last edited by EHS; Aug 20, 2006 at 03:06 PM. Reason: typo on formatting
Reply
Old Aug 20, 2006 | 03:00 PM
  #7  
Sonny71's Avatar
Sonny71
Thread Starter
Drifting
Supporting Lifetime
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2006
Posts: 1,857
Likes: 106
From: Sloatsburg NY
Oldtimer
Default

Originally Posted by EHS
Do a search, this is a common C5 problem.

You need to do two things before spending a lot of money:

1. Couple of tankfuls treated with Techron.

2. Get the current PCM program from a dealer.

No one ever mentions the second, but GM updated the PCM programming a few years ago to alleviate this condition.

So, here:

______________


Source: Chevrolet Dealer Service Bulletin
Number: 01-06-04-022
Subject: Inaccurate/Erratic Fuel Level Gauge Readings (Install New Sensor,
Strainer and/or RH Fuel Sender Assembly)
Model Year: 1997-2000 Chevrolet Corvette

Condition

Some owners may comment about inaccurate/erratic fuel level gauge reading
conditions such as those indicated below:

a.. Fuel gage suddenly drops to E (empty) and CHECK GAGES message
illuminates (DTC P1431 or P0461 set).

b.. Fuel gage does not go to F (full) after filling fuel tank.

c.. Vehicle runs out of fuel while the gage still indicates fuel is
available.

Cause

The conditions indicated above may be the result of one or a combination of
more than one of the causes indicated below:

a.. Stuck or intermittent sticking of the sensor float arm.

b.. Clogged/restricted R.H. fuel sender assembly jet pump.

c.. R.H. jet pump unable to transfer fuel due to fuel vaporization
resulting in bubble accumulation in the fuel strainer.
Subject: Erratic Fuel Gauge Reading (Reprogram the PCM)
Source: Chevrolet Dealer Technical Service Bulletin
Number: 02-06-04-010A - (06/27/2003)
Models: 1999-2002 Chevrolet Corvette

This bulletin is being revised to add models and update the Correction and
Warranty Information. Please discard Corporate Bulletin Number 02-06-04-010
(Section 06- Engine).

Condition:

Some owners may comment about the fuel gauge intermittently indicating an
empty reading and then return to the correct fuel level indication.

Cause:

This condition may result when fuel blends containing aggressive sulphur
compounds react with the fuel sender assembly, which may result in voltage
spikes being induced on the fuel level signal to the PCM. Use of another
fuel blend may reverse this reaction and return the system to normal
operation.

Correction:

Reprogram the PCM with the new service calibration which is available in the June 2003, Techline TIS release sent to the dealers on 6/28/03. Use the TIS Version 7 or later data update.

______________

Tell the dealer to look up the bulletin and do the reprogram.

You'll be fine.
Thank you very much, I'll see the chevy dealer tomorrow!!
Reply
Old Aug 20, 2006 | 03:07 PM
  #8  
EHS's Avatar
EHS
Race Director
10 Year Member
 
Joined: May 2000
Posts: 14,542
Likes: 5
Default

Originally Posted by Sonny71
Thank you very much, I'll see the chevy dealer tomorrow!!
No problem -- run a couple of bottles of Techron through as well -- or use Chevron if it's availbale in your area.

Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Aug 20, 2006 | 07:40 PM
  #9  
pastorbrad's Avatar
pastorbrad
Race Director
15 Year Member
Veteran: Army
St. Jude 15 Year Donor
 
Joined: Mar 2003
Posts: 11,624
Likes: 18
From: Dover MA
St. Jude Donor '03-'04-'05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15-'16-'17-'18-'19
Default

Techron, eh? What about STP gas treatment or Excel? Just saw those, wondering. Thanx.
Reply
Old Aug 20, 2006 | 07:42 PM
  #10  
Dave68's Avatar
Dave68
Race Director
20 Year Member
Liked
 
Joined: Dec 2000
Posts: 19,304
Likes: 85
From: San Diego CA
Default

Techron is known to work and work well; why use anything else?
Reply
Old Aug 20, 2006 | 08:52 PM
  #11  
pastorbrad's Avatar
pastorbrad
Race Director
15 Year Member
Veteran: Army
St. Jude 15 Year Donor
 
Joined: Mar 2003
Posts: 11,624
Likes: 18
From: Dover MA
St. Jude Donor '03-'04-'05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15-'16-'17-'18-'19
Default

Good point. Just know that sometime Vette owners insist on certain brands when cheaper products work just as well. Batteries, for example.
Reply
Old Aug 20, 2006 | 11:42 PM
  #12  
Dave68's Avatar
Dave68
Race Director
20 Year Member
Liked
 
Joined: Dec 2000
Posts: 19,304
Likes: 85
From: San Diego CA
Default

True - although in this case, I know of no other product that has been proven to be as effective.
Reply
Old Aug 21, 2006 | 07:05 AM
  #13  
EHS's Avatar
EHS
Race Director
10 Year Member
 
Joined: May 2000
Posts: 14,542
Likes: 5
Default

Heck, kerosene probably will work too, but it's a $50,000 car. Can't someone spend $10.00 to fix it yourself?

That's the price difference -- if you watch the Autozone rebates, you'll even be able to get it for free.
Reply

Get notified of new replies

To 2001 Fuel gauge problem





All times are GMT -4. The time now is 09:43 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE