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How To Remove Stripped Diff Drain Plug?

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Old Oct 25, 2006 | 04:53 PM
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Default How To Remove Stripped Diff Drain Plug?

Anyone have experience removing the Diff drain plug when the socket head is rounded out? TIA.
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Old Oct 25, 2006 | 05:36 PM
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Originally Posted by UVETTYA
Anyone have experience removing the Diff drain plug when the socket head is rounded out? TIA.

drill through it and use big easyout. Keep vacuum to suck drilling material from going in the diff. Just my guess on a solution. May be make flat plate 1/8" steel stock used like a big screw driver blade and tap it in on a diagonal then turn with a big adjustable.
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Old Oct 25, 2006 | 05:44 PM
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Vice grips
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Old Oct 25, 2006 | 05:51 PM
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weld a piece of hex key-allen wrench to/in it, use socket on allen wrench to remove.
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Old Oct 26, 2006 | 01:13 AM
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Sears sells a socket set that has a cutting helical edge on the inside to bite into a rounded bolt. Not sure what they are officially called. In the 'old" days you could use a file to create a slot in the head and use a large screwdriver to help turn it with a box wrench shoved onto the stripped head. Finally a little liquid wrench on the bolt might help loosen it since it sounds like it is "tight"
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Old Oct 26, 2006 | 09:38 AM
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pipe wrench
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Old Oct 26, 2006 | 11:20 AM
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Originally Posted by mvvette97
Vice grips


or grind two new flat edges parallel to one another. Me being lazy, I go with the first solution

Keith
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Old Oct 26, 2006 | 01:05 PM
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everything above will probably work..

probably help if we had a picture or two to see what we are dealing with..
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Old Oct 26, 2006 | 02:22 PM
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Vice grips
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