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A/C Problem in 1999 C5

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Old May 17, 2007 | 09:53 AM
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Default A/C Problem in 1999 C5

I'm hoping someone can help me. For about a year, my A/C has been acting erratic along with a few other electrical problems. I saw the postings about the gounding issues and found them very helpful, although I still can't resolve my A/C issues.

When I press the mode button on the head unit, the head unit display changes properly. However, no matter what mode I am in, the air is always exclusively blowing through the defroster vents. I can not dirrect airflow any where else.

I also noticed at night, the dash illuminations occasionally flickers. Could this be related?

Any ideas? Thanks in advance.
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Old May 17, 2007 | 10:10 AM
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It sounds like the door actuators arent opening and closing anymore, or they are stuck.
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Old May 17, 2007 | 10:28 AM
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Thanks for the fast response. Do you know where they are located and how I can fix them?
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Old May 17, 2007 | 11:31 AM
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Originally Posted by pscharfg
Thanks for the fast response. Do you know where they are located and how I can fix them?
They are located in the actual dash and in the ducting work. They might just be sticking. Otherwise Im not exactly sure, im sure someone will jump in and let you know.
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Old May 17, 2007 | 02:33 PM
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The actuators only control the cold/warm settings. The problem you are having is vacuum related. Take a look at your battery, I would be willing to bet it is/has leaked acid. If so, there is a vacuum hose under the battery tray, and it more than likely has been eaten up by the acid. This hose is what pulls vacuum on your HVAC controls. Also, it could be the hose has come loose of the back of the intake manifold. It's really hard to get to, and may require removal of the intake manifold if it has fallen off.
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Old May 17, 2007 | 02:53 PM
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You have a vacuum issue!! You will need to start at the back of the intake manifold where it connects to the MAP sensor fitting and follow the small black plastic hose into the wiring harness and then where it exits down in the passengers fender well area.

There it connects to a black plastic vacuum reservoir and then splits off to the HVAC and the A.I.R. system under the drivers headlight.

Figure out why you don't have vacuum and you will solve a whole host of issues!

Bill C
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Old May 17, 2007 | 03:04 PM
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Thanks to you all for your help. Do any of you believe that this may also be causing the nightime dash illumination issues?
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Old May 17, 2007 | 03:40 PM
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Originally Posted by pscharfg
Thanks to you all for your help. Do any of you believe that this may also be causing the nightime dash illumination issues?
No. That is unrelated to the vacuum issues discussed above. Several members have been able to remove and repair their control head unit. For those not skilled enough at this, head replacement is the only alternative. Maybe some can post up the how to on the repair that has been posted about this before.
HTH
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Old May 17, 2007 | 06:58 PM
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Originally Posted by Bill Curlee
You have a vacuum issue!! You will need to start at the back of the intake manifold where it connects to the MAP sensor fitting and follow the small black plastic hose into the wiring harness and then where it exits down in the passengers fender well area.

There it connects to a black plastic vacuum reservoir and then splits off to the HVAC and the A.I.R. system under the drivers headlight.

Figure out why you don't have vacuum and you will solve a whole host of issues!

Bill C
Bill, I am in the process of following your instructions. One quick question though, there is a rubber hose that leads from the dash into the fender area. The end of the hose is round and seperated. Should this be? It looks as if it is a drain nipple, but the the tub is completely split at the end.
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Old May 17, 2007 | 07:47 PM
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Default Sure enough, battery acid....






In pics 7677 and 7679, is this the vacuum hose? If so, I can't find the other end?

Pic 7681 shows a tube that I found just dangling in the passenger fender. Is this a drain tube? Should it be split like that?
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Old May 17, 2007 | 10:24 PM
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Default Problem Solved

Vacuum line under the battery. Thanks to all.
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Old May 17, 2007 | 10:41 PM
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The giant black hose with the split is the cowl drain! Its suppose to look just like that!








Here is the rest of the pics for vacuum line troubleshooting:

Manifold connection:







Resivour in fender well:



HVAC vacuum connections:











Hope this helps!!!

BC
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Old May 17, 2007 | 11:30 PM
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Bill, is there any piece of the car you haven't taken a picture of?
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Old May 18, 2007 | 03:35 PM
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Originally Posted by JR_VETTE
Bill, is there any piece of the car you haven't taken a picture of?
I agree! Between him and Patches they just about have the whole C5 photographed.
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Old May 18, 2007 | 04:49 PM
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I go to Carlsile Pa every year and if there is a part that i have not seen before or a part that has been giving us problems,,,I take pictures of it. Believe me it sure helps explain stuff!!

The Corvette museum also has some very cool tings to take pictures of. Their rolling C5 chassis is very detailed and I have LOTS of pictures of that one! Too bad it just an early C5 chassis. They should have a later C5 on display.

Every repair or project is well documented also!

BC
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