HELP! Fans not coming on?
Is there a typical failure? Burnt out fan motor, bad relay? All fuses are OK.
'02 Z06, 70k miles.
Thanks!
Is there a typical failure? Burnt out fan motor, bad relay? All fuses are OK.
'02 Z06, 70k miles.
Thanks!
The stock thermostat is nominally a 190 F unit. Once the system heats up, the lowest temperature it will run is 185-195 F, depending on the individual thermostat. Below that temp, the thermostat begins closing to maintain that temp. My 02 runs at 194 when the thermostat is closed.
During stop and go traffic, or any other situation where there is low airflow through the radiator, the coolant temp rises if the AC is off (ie the fans are off.) At about 228 F (approximately, the temp varies slightly with model year), the fans (both of them) will come on at low speed. If outside temps are cool, this may be enough to lower the tamps. If the temps do keep rising, at about 235 F, the fans will go to high speed. The temps mentioned in many of the above posts are ops normal for an unmodified C5 cooling system.
If you have your AC on, the fans will run any time you are under 30 MPH and the coolant temp is over 165. If you turn off your AC, the fans will go off and your temps will rise just like was noted in k24556's post.
For C5 Pat, your system is working as designed. If you insist on changing the fan activation temps, it should be done with a programmer, either handheld like a Predator, or software, like LS1Edit or HPTuner.
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Temps were 250+, enough to have the AC shut down automatically and get the "coolant overtemp" on the DIC.
Checked for the usual debris in the rad, everything is nice and clean up there, no bags, leaves, racoons, etc.
Started the car up and noticed bubbles going in and out of the coolant tank. Shut it down, and the coolant level was low. Topped it up with water, ran it through a few idle-3k RPM circuits, shut it down and the coolant was low again. Topped it up again. Drove it for a bit, everything seemed fine, everything working normal, low fans on at 225F, high fans on at 235F, no more overheating.
Drove long drive home from Ottawa last night, 3.5 hrs. This morning I checked the level, it was low again. Topped it up before my 5hr drive to Michigan. Haven't checked it since.
In total I've added about 3L of water... quite a bit. I also replaced the rad cap since the original cap was letting a vacuum form in the system and not letting air in to replace it.
My question now is, what's the next typical failure mode for a leaking cooling system? Hose? Head gasket? Engine is internally BONE stock '02 LS6 with ~70k miles. I don't see an puddles under the car, but I'll check again after work today...
In total I added about 3L of water to get it topped up... that seems like an aweful lot. What's the coolant capacity of these cars?
Also, there was always coolant in the overflow tank... does this mean I was driving around with 3L of AIR trapped in the engine where coolant should have been?
If so, how likely is it that my heads were full of air?
With traditional "green" coolant, I'm under the impression that the coolant itself does not evaporate, only the water does, so if you have an evaporation problem you can just add water and all is well. Is the same true with the "red" Dexcool coolant? Should I be flushing the system and replacing it all with fresh stuff?
Also, there was always coolant in the overflow tank... does this mean I was driving around with 3L of AIR trapped in the engine where coolant should have been?
If so, how likely is it that my heads were full of air?
The manual says to always add 50/50 mix Dexcool and water. If you go over 50/50, you raise the boiling point, but also raise the freeze temperature. 100% Dexcool freezes at -20C or -8F. The manual advises never to go more than 70% Dexcool. At 50/50, the boiling point is 128C or 262F, and the freeze point is -37C or -34F.
The fill procedure in volume 2 of the 1999 shop manual runs like this:
1. Fill the system through the surge tank opening
2. Fill half the capacity of the system with 100% DEX-COOL(r) coolant
3. Slowly add clean drinkable water to the system until the level reaches the base of the neck
4. Start the engine
5. Idle engine for 1 minute
6. Install surge tank cap
7. Cycle the RPM, idle to 3000, in 30 second intervals until engine coolant reaches 99C or 210F
8. Shut off the engine
9. Slowly and carefully remove the surge tank cap - open it until you hear hissing, then wait until the hissing stops. Then remove the cap
10. Start the engine.
11. Idle engine for 1 minute and fill surge tank to 1/2 inch (13mm) above COLD FULL mark on the radiator surge tank
12. Install the surge tank cap
13. Cycle the RPM, idle to 3000, in 30 second intervals until engine coolant reaches 99C or 210F
14. Shut off the engine
15. Top off coolant as necessary, 1/2 inch (13mm) above FULL COLD mark on the radiator surge tank
16. Rinse away any excess coolant from the engine and compartment
17. Inspect the concentration of the coolant with a coolant tester
Oh, and make sure the surge tank isn't leaking. My son had a devil of a coolant leak - turned out it was a crack in the tank on his ten year old Taurus.


















