Head Light Beam Adjustment-HELP
tools you'll need for this:
- Phillips head screwdriver
- Torx 15 (make sure it's a quality bit)
- 8mm open end wrench
- 10mm socket wrench.
- large flathead screwdriver.
If you need the instructions to take apart the headlight, let me know.


http://www.c5forum.com/diy/eurolights2.php
On the inside of the headlight cover there is a black round circle. Take that off and you will see a long brass looking arm that looks like it has little gear teeth on it. That is your adjustment for up and down. You will need an extention and figure out what socket would fit on it.
Do not force it because it will break and might be at its highest of lowest point.
For measurement it is best to use a garage door and do one side at a time. You raise one side to where you want it and then match the other side to that height. I sometimes even use tape to mark my original spot in case it is too high and I want to adjust down.
I do wish the Vette was like the Trailblazer SS that I have. It takes about 5 seconds to adjust the lights. The mechanism is roughly the same idea, but they put it in a much easier spot to get to.
http://www.c5forum.com/diy/eurolights2.php


With OEM lamps and housings the beam shape will be more oval and flat. Instead of using the break point (euro) as the reference use the equivalent area of the oval beam (left of center). The instructions show the target area for the center of the beam (low and right) but the measurements still work.
The Best of Corvette for Corvette Enthusiasts
With OEM lamps and housings the beam shape will be more oval and flat. Instead of using the break point (euro) as the reference use the equivalent area of the oval beam (left of center). The instructions show the target area for the center of the beam (low and right) but the measurements still work.
With OEM lamps and housings the beam shape will be more oval and flat. Instead of using the break point (euro) as the reference use the equivalent area of the oval beam (left of center). The instructions show the target area for the center of the beam (low and right) but the measurements still work.


You're driving on the right and the aim is to give maximum light at the greatest distance without blinding the oncoming driver on a 2 way road. Both lights should focus in about the same position ahead of the car
Theres a precise aim point but its only critical if the safety code is tight (not even checked in NV for example). In principle, aim as far ahead of the vehicle as possible and offset to the right. Use the measurements from the guide to set the position and you can always adjust later if the lights shine too close to the car.
Last edited by DeeGee; Dec 23, 2007 at 02:08 AM.


Aiming Stock Headlights
Preparation
Chose a white wall to project the lights onto (screen, garage door or wall)
Make sure car is on level ground
Mark a vertical centreline on the screen in line with the center of the car (black tape?)
(look over the roof of the car to get the line)
Measure the height from the floor to the center of the headlight capsule
Mark a horizontal aiming line at that height on the screen
Measure the distance between the centreline of the right headlight module and the center of the left headlight module.
Position vertical tapes this distance to the right and left of the screen centreline. These give you vertical references for each headlight.
Lubricate the adjustment screws before adjusting
Adjustments
Raise the hood
Raise the headlights
Remove the headlamp adjustment screw plug
Turn on the low beam headlights and block the light from projecting onto the screen from the passenger headlight
Check the horizontal aim
Adjust the horizontal aim adjusting screw to align the left edge of the high intensity zone with the headlight vertical centreline
The left edge of the beam should lie within 4” to the left and 4” to the right
of the vertical centreline.
Check the vertical aim
Adjust the horizontal aim adjusting screw to align the top edge of the high intensity zone with the headlight horizontal centreline
The left edge of the beam should lie within 2” above and 2.5” below the lamp horizontal centreline.
Reinstall the headlamp adjustment screw plug
Repeat for the other headlight
Turn off the lights and close the hood



As several have said above, lubicate everything involved with aiming( I used DRY superlube spray so I didn't have a bunch of "stuff" running down all over the place ). The only thing that worked for me was to drive the car in the dark, decide what I wanted to position, back to the garage wall, adjust, and go out for a drive in the dark. Repeat, repeat, repeat
Time consuming trial and error but finally got them where I like them without affecting oncoming traffic.......
You're driving on the right and the aim is to give maximum light at the greatest distance without blinding the oncoming driver on a 2 way road. Both lights should focus in about the same position ahead of the car
Theres a precise aim point but its only critical if the safety code is tight (not even checked in NV for example). In principle, aim as far ahead of the vehicle as possible and offset to the right. Use the measurements from the guide to set the position and you can always adjust later if the lights shine too close to the car.



The beams should intersect at some point ahead of the car but offset towards the right so they dont blind oncoming drivers. The pattern's not important so long as they aim roughly in the correct area.







