C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Alternator pulley removal

Thread Tools
 
Search this Thread
 
Old May 24, 2008 | 10:31 PM
  #1  
whitelite's Avatar
whitelite
Thread Starter
Pro
15 Year Member
 
Joined: Jul 2002
Posts: 718
Likes: 3
From: Mason Mi
Default Alternator pulley removal

Just got a new alt pulley and decided to use the power of the forum to get the easiest way to pull the old pulley off. Do you need a puller or will the OEM pulley come off with a little tender lovin' prying?

Thanks,
Randy
Reply
Old May 24, 2008 | 11:12 PM
  #2  
BLOWNBLUEZ06's Avatar
BLOWNBLUEZ06
Tech Contributor
15 Year Member
All Eyes On Me
Photogenic
Liked
 
Joined: Apr 2007
Posts: 10,924
Likes: 78
From: Forney Texas
Default

I just removed the nut with an impact, heated it up with a propane torch and used a 2 claw puller with an impact to yank the old one off. The new one didn't fit that tight. It slipped right on.
Reply
Old May 25, 2008 | 04:34 AM
  #3  
Cajundude's Avatar
Cajundude
Race Director
Supporting Lifetime Gold
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Active Streak: 90 Days
 
Joined: Sep 2003
Posts: 13,550
Likes: 6
From: Now in God's Country, the Big Sky, Montana!
Cruise-In 7-8-9-10 Veteran
St. Jude Donor '06-'07-'08-'09-'10-'11-'12
Default

Depends on which pulley you have. If you have a clutch type alt you will need a special tool to pull the pulley.
Reply
Old May 25, 2008 | 05:27 PM
  #4  
whitelite's Avatar
whitelite
Thread Starter
Pro
15 Year Member
 
Joined: Jul 2002
Posts: 718
Likes: 3
From: Mason Mi
Default

Originally Posted by Cajundude
Depends on which pulley you have. If you have a clutch type alt you will need a special tool to pull the pulley.
Not the clutch type is part of the reason I'm replacing it. I keep having belts climb to the inside of the alt pulley. Checking alignment is harder than it seems....looks good to the naked eye.
Due to my mods I bought a Rev-Extreme billet pulley with higher sides to try and keep it from jumping.

Thanks
Reply
Old May 26, 2008 | 12:07 AM
  #5  
itzza427's Avatar
itzza427
Le Mans Master
15 Year Member
 
Joined: Sep 2007
Posts: 7,604
Likes: 8
From: Belleville Il
Default

Never heard of a clutch on alternator pulley (only A/C) is this something new??
Reply
Old May 26, 2008 | 11:28 AM
  #6  
BLOWNBLUEZ06's Avatar
BLOWNBLUEZ06
Tech Contributor
15 Year Member
All Eyes On Me
Photogenic
Liked
 
Joined: Apr 2007
Posts: 10,924
Likes: 78
From: Forney Texas
Default

I think the alternator with the clutch is on the 04's with automatic transmissions only. Something GM did to cure an issue.
Reply
Old May 26, 2008 | 02:56 PM
  #7  
Mike Mercury's Avatar
Mike Mercury
Team Owner
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2001
Posts: 54,204
Likes: 180
From: S.W. Ohio. . . . . . NRA Life Member
Default

Originally Posted by BLOWNBLUEZ06
I think the alternator with the clutch is on the 04's with automatic transmissions only. Something GM did to cure an issue.
It started (I believe) in 2000 or 2001. My 2002 A4 has the clutch pulley.
Reply
Old May 26, 2008 | 05:37 PM
  #8  
itzza427's Avatar
itzza427
Le Mans Master
15 Year Member
 
Joined: Sep 2007
Posts: 7,604
Likes: 8
From: Belleville Il
Default

That's why I keep poking around the forum,,,Learn something new ALL THE TIME !!!Been working on/mess'en with cars and bikes for more than 45yrs,,but when it comes to SOME of the newer technology it can be a bit humbling!! Still a lot of the same basic nuts and bolt in there,but a lot of "WIZ BANG" new fangled tech in there. Have a grip on a fair amount of it,but there's ALWAYS a new curve ball here or there!! Keep the info coming!!
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old May 31, 2008 | 01:19 AM
  #9  
CaliforniaJack's Avatar
CaliforniaJack
Racer
15 Year Member
 
Joined: Nov 2006
Posts: 297
Likes: 26
From: San Jose California
Default WHY is there a clutch on an alternator?????

O.K. Why do they need a clutch on an alternator??
Reply

Get notified of new replies

To Alternator pulley removal





All times are GMT -4. The time now is 12:46 AM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE