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Lost round one

Old Jan 31, 2009 | 07:23 PM
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Default Lost round one

Well I started my crank pinning project around noon today. I FINALLY got the rack out of the way, pulled my underdrive pulley, installed and pinned the stock one and started reinstalling,
1st - I COULD NOT get the bolt any further than approx. 100 degrees, mostly because I had pulled the inspection cover, and had inserted a screw driver into one of the holes in the flywheel, and was afraid I was going to damage/bend it.
Next. I CAN NOT GET THE RACK BACK IN!!! I struggled for over an hour, until it got too dark to see well (can't hold the light where you can see and wrestle with a rack)
I have somehow got the steering shaft pointing down, and cannot get it turned up to slide in. I haven't pulled the fans, so I wounder if I need to get them out (If they're not much trouble to R&R) to see if that will give me anymore room
Any suggestions?
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Old Jan 31, 2009 | 08:19 PM
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From: joplin mo
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when i pinned mine i had to move the brake control module as well as remove the fans. getting the rack back in takes time , pretty tight quarters as i'am sure you already know. just take your time you'll get there
john
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Old Jan 31, 2009 | 08:43 PM
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Originally Posted by BOTTLE FED
Well I started my crank pinning project around noon today. I FINALLY got the rack out of the way, pulled my underdrive pulley, installed and pinned the stock one and started reinstalling,
1st - I COULD NOT get the bolt any further than approx. 100 degrees, mostly because I had pulled the inspection cover, and had inserted a screw driver into one of the holes in the flywheel, and was afraid I was going to damage/bend it.
Next. I CAN NOT GET THE RACK BACK IN!!! I struggled for over an hour, until it got too dark to see well (can't hold the light where you can see and wrestle with a rack)
I have somehow got the steering shaft pointing down, and cannot get it turned up to slide in. I haven't pulled the fans, so I wounder if I need to get them out (If they're not much trouble to R&R) to see if that will give me anymore room
Any suggestions?
Yes. Your car is doing you a favor by not letting you install the rack
Finish the balancer properly..or face possible consequences later. 140 degrees is 140 degrees...not 100, 120 or 130......
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Old Jan 31, 2009 | 08:53 PM
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From: joplin mo
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Originally Posted by lucky131969
Yes. Your car is doing you a favor by not letting you install the rack
Finish the balancer properly..or face possible consequences later. 140 degrees is 140 degrees...not 100, 120 or 130......
i used a 24 inch breakover and the handle off my floorjack .
car in 4th gear the ebrake engaged and rear wheels blocked
john
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Old Feb 1, 2009 | 08:22 AM
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Originally Posted by lucky131969
Yes. Your car is doing you a favor by not letting you install the rack
Finish the balancer properly..or face possible consequences later. 140 degrees is 140 degrees...not 100, 120 or 130......
The reasons I stopped were, when I was at 90*, I was over 175lbs (my torque wrench limit) and one of the vendors posted that he had NEVER been able to get past 120* I put a couple of drops (not much) of med. locktight on the bolt threads, and I even noticed that the "red coating" on the crank bolt heads was squishing out
Will I damage the flexplate by holding it where I' am? I pulled the approx. 3x4" cover from the back side, and put a large screw driver through the large hole in the flywheel and when it turns, it wedges against the side of the case when I turn the bolt. It seemed like a lot of torque against something so thin.
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Old Feb 1, 2009 | 12:45 PM
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Originally Posted by BOTTLE FED
The reasons I stopped were, when I was at 90*, I was over 175lbs (my torque wrench limit) and one of the vendors posted that he had NEVER been able to get past 120* I put a couple of drops (not much) of med. locktight on the bolt threads, and I even noticed that the "red coating" on the crank bolt heads was squishing out
Will I damage the flexplate by holding it where I' am? I pulled the approx. 3x4" cover from the back side, and put a large screw driver through the large hole in the flywheel and when it turns, it wedges against the side of the case when I turn the bolt. It seemed like a lot of torque against something so thin.
I locked my flywheel the exact same way while torquing the old bolt to 240ftlbs to seat the pulley, backed it off, put the new one in and torqured it properly, 140 past with no issues.. Us poor A4 guys gotta get creative wish I could help with the steering, I dropped the front cradle, which took 30 min down 30 min up..

Good luck!
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Old Feb 1, 2009 | 01:52 PM
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If it's not going to hurt anything to hold the flywheel the way I am, I can get the bolt around. I guess the fact that I've broken off more bolts, sockets, and extensions than I can count makes me nervous when I tighten something this tight on this car
I'm going to take the top cap off the top of the radiator to see if it will give me just a little more room to rotate the shaft
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Old Feb 1, 2009 | 02:16 PM
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From: Dyer, IN
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Originally Posted by BOTTLE FED
If it's not going to hurt anything to hold the flywheel the way I am, I can get the bolt around. I guess the fact that I've broken off more bolts, sockets, and extensions than I can count makes me nervous when I tighten something this tight on this car
I'm going to take the top cap off the top of the radiator to see if it will give me just a little more room to rotate the shaft
Either way, you need to start over. Since you used loctite on the bolt, you'll need to get a new bolt, and start the procedure again.
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Old Feb 1, 2009 | 05:26 PM
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Originally Posted by lucky131969
Either way, you need to start over. Since you used loctite on the bolt, you'll need to get a new bolt, and start the procedure again.
THIS SUCKS!!!!!
So even though I didn't torque it all the way, I can't just remove it, clean and reapply locktight, and torque all the way?
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Old Feb 1, 2009 | 08:31 PM
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So I guess i was off in the 30 minute removal time..
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Old Feb 1, 2009 | 09:09 PM
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Originally Posted by 7thson
So I guess i was off in the 30 minute removal time..
Only by a couple of Days
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Old Feb 1, 2009 | 10:05 PM
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using a gm bolt or arp?
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Old Feb 1, 2009 | 10:08 PM
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Originally Posted by slothy
using a gm bolt or arp?
I'm using a GM bolt
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Old Feb 1, 2009 | 10:18 PM
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ya thats why lucky said new bolt, is gm bolt is a tty bolt - sorta one time use once its been stretched.
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Old Feb 1, 2009 | 11:33 PM
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Originally Posted by slothy
ya thats why lucky said new bolt, is gm bolt is a tty bolt - sorta one time use once its been stretched.
I'm not sure you need to remove it, but lets check, so far you have done how many of the following:

  • Installed balancer and seated completely using the old bolt or some other method
  • installed new bolt and torqued to 100* past 140ftlbs
  • ran the engine with it improperly torqued
if you stopped after #2 you can simply finish tightening it and be on your way. (It's as though you just took a break in the torquing) if you ran the engine at all you left the slim (but gruesome) possibility that the bolt was loosened a bet blah blah whatever, and really you should probably start all over.

If you're planning on backing the bolt out - you need a new one.

I torqued the old one to) 240ftlbs to seat the pulley, so don't worry too much about breaking a new one Be safe on this, esp if you have $$ into a underdrive aftermarket one like you and I do, if that thing spins on the crank or starts to wobble even a little you've got a recipe for issues if you don't replace it after that.

Keep grinding away, you'll get it done and be thrilled with the confidence of having it pinned.
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Old Feb 1, 2009 | 11:37 PM
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Originally Posted by iced98lx
I'm not sure you need to remove it, but lets check, so far you have done how many of the following:

  • Installed balancer and seated completely using the old bolt or some other method
  • installed new bolt and torqued to 100* past 140ftlbs
  • ran the engine with it improperly torqued
if you stopped after #2 you can simply finish tightening it and be on your way. (It's as though you just took a break in the torquing) if you ran the engine at all you left the slim (but gruesome) possibility that the bolt was loosened a bet blah blah whatever, and really you should probably start all over.

If you're planning on backing the bolt out - you need a new one.

I torqued the old one to) 240ftlbs to seat the pulley, so don't worry too much about breaking a new one Be safe on this, esp if you have $$ into a underdrive aftermarket one like you and I do, if that thing spins on the crank or starts to wobble even a little you've got a recipe for issues if you don't replace it after that.

Keep grinding away, you'll get it done and be thrilled with the confidence of having it pinned.
If loctite was applied, then it has set up already. If you continue tightening the bolt, it will break the loctite free..
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Old Feb 2, 2009 | 07:39 AM
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Installed balancer and seated completely using the old bolt or some other method (Check)installed new bolt and torqued to 100* past 140ftlbs (check)
ran the engine with it improperly torqued (NO)

I am ordering a new one today, and will start again next weekend. I don't want to take any chances with breaking the bolt, and I DANG sure don't want to take the rack out again I'm really just anxious about getting the rack back in place. It is really giving me a fit but I'll just give it another try again next weekend.
I will say this, after the problem I had removing the new/old (just installed) bolt, I don't believe there was a snowballs chance of it coming out. I used the breaker bar/pipe extension method, and didn't think it was going to break loose (Keep in mind I've been weightlifting for over 20yrs and bench well over 400lbs)
I appreciate the advice on this, and it would be really tough to get some of these projects done without you guys that have been there before giving tips and helping out
Thanks
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To Lost round one

Old Feb 2, 2009 | 08:49 AM
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If you are going to start over - use an ARP bolt. It is easier to install - there is a torque setting not an angle rotation and you can reuse it. The cost is about $25. That is very cheap considering what you are going through.

Good luck.
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Old Feb 2, 2009 | 09:35 AM
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ya i agree on the ARP bolt
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Old Feb 2, 2009 | 10:05 AM
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Originally Posted by 2GOFAST
If you are going to start over - use an ARP bolt. It is easier to install - there is a torque setting not an angle rotation and you can reuse it. The cost is about $25. That is very cheap considering what you are going through.

Good luck.
What is it torqued to?
What part # do I order?

Last edited by Blow Torch; Feb 2, 2009 at 10:06 AM. Reason: spelling
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