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Battery Connecting Causing Damage?

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Old Mar 3, 2009 | 04:05 PM
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Default Battery Connecting Causing Damage?

When reconnecting the negative battery cable to the battery, I can never figure out why the relays/computers don't get messed up because I can't make a good solid contact while tightning the cables to the battery post. As I turn the wrench on the cable, I can hear the power intermittently going on/off, and some relays clicking on/off, until I get to a certain point that provides a good solid connection.

All this fast on/off power switching must cause some kind of damage to the electronics. Does anybody know if this is causing damage?
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Old Mar 3, 2009 | 05:08 PM
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It can. I've seen the controllers for the HVAC doors wig out permanently on GM cars doing this.
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Old Mar 3, 2009 | 06:55 PM
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I have a technique for minimizing the drama. I hold the neg cable (ALWAYS the last one to be connected) end in my left hand and use my fingers to maintain contact between the battery bolt and the cable end itself and when I go to hook it up, I touch it to the battery quickly and (key) put constant pressure with my left hand against the battery after I make initial contact. The idea is to maintain contact at all times and not let there be any disconnect/connect taking place while you turn/thread and tighten the bolt with your right hand. Do not let off on the pressure until you have the bolt seated hand tight.

I've been using this method for awhile now and have it down to where there is only the briefest of relay clicking. Try it.

HTH
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Old Mar 4, 2009 | 10:46 AM
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Thanks Guys,

One of the things that bothers me is that you might get zapped holding the connector with your bare hands. Sure have seen a lot of arcing and sparking at the connection when I reconnect the negative cable. Any thoughts?

Don
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Old Mar 4, 2009 | 11:06 AM
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Originally Posted by Don Lindeman
Thanks Guys,

One of the things that bothers me is that you might get zapped holding the connector with your bare hands. Sure have seen a lot of arcing and sparking at the connection when I reconnect the negative cable. Any thoughts?

Don
I hold the cable/bolt in my left hand in such a position that the first contact anything makes is the tip of the bolt to the battery itself. That's where the spark will happen. I just make sure to keep applying the necessary pressure to keep contact in order to prevent any unnecessary connect/disconnect while threading/screwing with my right hand. It sounds more complicated than it really is. Easy to do actually. Besides, 12 VDC is nothing to be too concerned about plus, any "live" circuits that get completed are of the very low current nature. If you're reeeeeaaallly concerned, put on a rubber/latex glove.
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Old Mar 5, 2009 | 12:55 AM
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One other tip, NEVER wear a ring or watch while working around the battery.
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Old Mar 5, 2009 | 08:58 AM
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Good comments guys...

Still a little scary having my bare hands touching that close to the arcs and sparks. There must be a momentary voltage difference in potential between the battery post and the ground cable to cause the sparking. I've heard of people getting burned by touching the wrong things. I understand that it's the current, not the voltage that gets you. Lots of current available in these batteries even if they are only 12 volts.

Don
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Old Mar 5, 2009 | 12:36 PM
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Originally Posted by Don Lindeman
Good comments guys...

Still a little scary having my bare hands touching that close to the arcs and sparks. There must be a momentary voltage difference in potential between the battery post and the ground cable to cause the sparking. I've heard of people getting burned by touching the wrong things. I understand that it's the current, not the voltage that gets you. Lots of current available in these batteries even if they are only 12 volts.

Don
And that current is only presenting itself when there is a demand or load. When you make the connection here in this case, there is very low current demand (in the milli-amp range) and thusly very low danger, etc. These are relays and a few solid-state circuits that are powering up here. Again.....low demand.

People "getting burned" (with 12vdc) etc are almost always due to the fact that a body part (pick one) was in close proximity to sparks resulting from a DEAD SHORT, i.e. wrench, screwdriver making the connection from battery positive directly to ground.

It would seem that since you have still decided that your are in some sort of potential danger, perhaps you should consult or use the services of an electrician.

HTH

Good Luck
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Old Mar 5, 2009 | 12:54 PM
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Old Mar 6, 2009 | 04:01 PM
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Originally Posted by LoneStarFRC
And that current is only presenting itself when there is a demand or load. When you make the connection here in this case, there is very low current demand (in the milli-amp range) and thusly very low danger, etc. These are relays and a few solid-state circuits that are powering up here. Again.....low demand.
The biggest demand could be if the light under the hood is trying to come on while connecting the battery. You can remove the cover and pull the bulb out to help cut down on current demand while hooking up the battery.
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Old Mar 6, 2009 | 08:28 PM
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Originally Posted by ZeeOSix
The biggest demand could be if the light under the hood is trying to come on while connecting the battery. You can remove the cover and pull the bulb out to help cut down on current demand while hooking up the battery.
No removing covers/bulbs needed. Unplug the connector if there is that much concern, but even WITH the bulb coming on there is STILL very low current flow.

Rubber gloves, a rubber floor mat and full face protection would be nice too.
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Old Mar 6, 2009 | 11:07 PM
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Originally Posted by dougbfresh
It can. I've seen the controllers for the HVAC doors wig out permanently on GM cars doing this.
mine did
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Old Mar 7, 2009 | 08:56 PM
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Have a look at this, a switch you can instal to give you a nice, clean disconnect/connect.

http://www.ronjpics.com/Corvettestuff.htm

Another point, you can put one finger on the positive post and another on the negative post. You won't feel a thing because 12 volts(pressure) can't push any current through the resistance of your body.

Now, a wrench or a ring between the positive post and a ground is another thing altogether!

RonJ ...
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Old Mar 8, 2009 | 05:09 AM
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I've never done this, but I'm pretty good with auto electrics and have wired a few race cars. I think I would use a little clip lead to temporarly connect the battery cable to some part of the battery. Wouldhave to mess around to find a place to cilp it to, but should not be a big deal.
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Old Mar 8, 2009 | 09:23 PM
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Originally Posted by rmarks
I've never done this, but I'm pretty good with auto electrics and have wired a few race cars. I think I would use a little clip lead to temporarly connect the battery cable to some part of the battery. Wouldhave to mess around to find a place to cilp it to, but should not be a big deal.
That's a great idea. If you have an Optima or similar battery with both top and side posts, just put a jumper between the top negative post and ground (after connecting the positive cable first of course), then connect the negative side post last. Minimal intermittent connection time, and no sparking and relay freak out.
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Old Mar 8, 2009 | 09:28 PM
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Good thread, good thoughts here!
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Old Mar 16, 2009 | 12:15 AM
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Originally Posted by RonJ
Have a look at this, a switch you can instal to give you a nice, clean disconnect/connect.

http://www.ronjpics.com/Corvettestuff.htm

Another point, you can put one finger on the positive post and another on the negative post. You won't feel a thing because 12 volts(pressure) can't push any current through the resistance of your body.

Now, a wrench or a ring between the positive post and a ground is another thing altogether!

RonJ ...
I like the switch idea Ron, but please don't try putting any part of your body across the positive and negative terminals at the same time especially when your body resistance is lower like when you are wet/sweaty.

Check out this link:

http://www.saftek.com/train/ELECTRI.html

When your body resistance is close to zero (like when wet), the max current available is going to pass through it. Since current = voltage divided by resistance, you could have as much as 12 amps passing through your body. Depending on the entrance and exit points (the 2 points you touch), will determine how much damage is done.

Don
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Old Mar 16, 2009 | 12:51 AM
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Originally Posted by Don Lindeman
Check out this link:

http://www.saftek.com/train/ELECTRI.html

When your body resistance is close to zero (like when wet), the max current available is going to pass through it. Since current = voltage divided by resistance, you could have as much as 12 amps passing through your body. Depending on the entrance and exit points (the 2 points you touch), will determine how much damage is done.

Don
It only takes a few milliamps across the heart to kill someone ... but it also takes higher voltage to achieve current through the heart path. If shocked while wet by a 12v battery, the current would probably take the path of the wetness along the outside of the body and not put any across the heart. But of course, if you were naked, wet and hooked your feet to the + terminal and your head to the - terminal it might put some amps through your heart. In high voltage electrocutions, the earth is always the negative plane, so at least with a battery you'd have to try pretty hard to setup the right electrical path for a major damage shock.

Last edited by ZeeOSix; Mar 16, 2009 at 01:54 AM.
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Old Mar 16, 2009 | 01:21 AM
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Originally Posted by ZeeOSix
If shocked while wet by a 12v battery, the current would probably take the path of the wetness along the outside of the body and not put any across the heart. But of course, if you were naked, wet and hooked your feet to the + terminal and your heat to the - terminal it might put some amps through your heart. In high voltage electrocutions, the earth is always the negative plane, so at least with a battery you'd have to try pretty hard to setup the right electrical path for a major damage shock.
Maybe so, but I'm sure not going to be the first to try it! Are you saying that it's ok to put your fingers across the terminals as RonJ suggested?

Don

Last edited by Don Lindeman; Mar 16, 2009 at 01:26 AM.
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Old Mar 16, 2009 | 01:56 AM
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Originally Posted by Don Lindeman
Maybe so, but I'm sure not going to be the first to try it! Are you saying that it's ok to put your fingers across the terminals as RonJ suggested?

Don
I don't suggest it, but I don't think you would feel anything unless maybe you were dripping wet - then you might feel a slight tingle. All I know is just don't jam a 9V battery on your tounge! ... and certainly do NOT put a wrench across the battery terminals!
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