How hard to replace headlight?



Document ID# 219614
2002 Chevrolet Corvette
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Headlamp Bulb Replacement
Removal Procedure

1. Open the hood.
2. Remove the headlamp motor/actuator cover from the ****.
3. Rotate the headlamp motor/actuator manual control **** counterclockwise to raise the headlamp.

4. Disconnect the headlamp wiring harness electrical connector from the forward lamp wiring harness.

5. Remove the headlamp bezel. Refer to Headlamp Bezel Replacement .
Caution
Halogen bulbs contain gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury:
o Turn off the lamp switch and allow the bulb to cool before changing the bulb.
o Leave the lamp switch OFF until the bulb change is complete.
o Always wear eye protection when changing a halogen bulb.
o Handle the bulb only by its base. Avoid touching the glass.
o Keep dirt and moisture off the bulb.
o Properly dispose of the used bulb.
o Keep halogen bulbs out of the reach of children.
6. Reach through the opening between the headlamp assembly and the frame rail to access the headlamp bulb/socket.
7. Rotate the headlamp bulb/socket counter-clockwise to remove it from the headlamp capsule.
8. Disconnect the electrical connector from the headlamp bulb/socket.
Installation Procedure
1. Connect the electrical connector to the headlamp bulb/socket.
2. Install the headlamp bulb/socket to the headlamp capsule rotating clockwise until fully seated.
3. Install the headlamp bezel. Refer to Headlamp Bezel Replacement .
4. Rotate the headlamp motor/actuator manual control **** clockwise to lower the headlamp.
5. Connect the headlamp wiring harness electrical connector to the forward lamp wiring harness.
6. Install the headlamp motor/actuator **** cover.
7. Check and adjust the headlamp aim as necessary. Refer to Headlamp Aiming .
8. Close the hood.
The Headlight Bulb is a 9005
Last edited by DeeGee; Apr 13, 2009 at 02:24 AM.




