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Fixing leaky butt this weekend, fastener question

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Old Aug 3, 2009 | 05:47 PM
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Default Fixing leaky butt this weekend, fastener question

What is the size and threading of the nut that goes on the diff. cover->tranny stud? I keep reading that you have to double nut it to pull it off.

TIA
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Old Aug 4, 2009 | 09:18 AM
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Nobody knows?

Anyone want to save me a trip to Lowes?
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Old Aug 4, 2009 | 09:34 AM
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I believe it is a M10 x 33 stud and the nut is a M10 x 1.5. I used the nuts from the stud and I took one off the transmount to use with it as a jam nut. I also had to heat the case where the stud is screwed in to get it to come loose. I heated it with a propane torch. Hope the repair goes smooth for you. It took me about two hours and wasn't too bad. The stud was the hardest part on mine.

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Old Aug 4, 2009 | 09:40 AM
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Why not wait until you pull the nut off when doing the job? Then go with nut in hand to get the right one? From what I understand, you will have to apply some heat too., to get that stud outta there. You changing the o ring too?, or just the seal? Good luck.
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Old Aug 4, 2009 | 09:49 AM
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Originally Posted by bumble-z
Why not wait until you pull the nut off when doing the job? Then go with nut in hand to get the right one? From what I understand, you will have to apply some heat too., to get that stud outta there. You changing the o ring too?, or just the seal? Good luck.
Because then I have to pull it off, borrow wife's car, and drive to Lowe's. I'd rather just stop there on the way home. I'm either lazy or efficient. You pick. Yeah, I want to replace the big o-ring too. I dumped some dye in the pumpkin, but I still can't really tell if it's just the axle seal or if the cover is leaking too. So I might as well get to both while I'm in there.

Originally Posted by Eric D
I used the nuts from the stud and I took one off the transmount to use with it as a jam nut.
Then that is what I shall do as well. Transmount nut it is!

Thanks!
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Old Aug 4, 2009 | 10:06 AM
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Originally Posted by wcsinx
Because then I have to pull it off, borrow wife's car, and drive to Lowe's. I'd rather just stop there on the way home. I'm either lazy or efficient. You pick. Yeah, I want to replace the big o-ring too. I dumped some dye in the pumpkin, but I still can't really tell if it's just the axle seal or if the cover is leaking too. So I might as well get to both while I'm in there.

Thanks!

Be aware that fluid can also be expelled out through the vent at the top of the differential.

Maybe that’s the source of your leak – you should be so lucky.

Those axle seals sure are an ongoing aggravation.


-
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Old Aug 4, 2009 | 10:20 AM
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Originally Posted by timemender
Be aware that fluid can also be expelled out through the vent at the top of the differential.

Maybe that’s the source of your leak – you should be so lucky.

Those axle seals sure are an ongoing aggravation.


-
Yeah, I cleaned everything off first to rule that out. The dye trace starts at the axle seal, but then it goes all the way down and glops over the seam between the side cover and pumpkin. There does appear to be some dye in the seam, but I can't tell if it wicked up from the axle seal leak or if it's leaking itself. Sooo .. screw it. From what I've read, it ain't an "if" it's a "when" so I might as well bite the bullet.

Another question though, looking at Junkman's pic here



Is the stud in question that one to the far left (middle latitude) of this picture? How in the hell are you supposed to double nut that bastage? It doesn't look like there's any extra thread on it. And could I just put a plain old bolt in there when it goes back together?
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Old Aug 4, 2009 | 11:17 AM
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Originally Posted by wcsinx
Yeah, I cleaned everything off first to rule that out. The dye trace starts at the axle seal, but then it goes all the way down and glops over the seam between the side cover and pumpkin. There does appear to be some dye in the seam, but I can't tell if it wicked up from the axle seal leak or if it's leaking itself. Sooo .. screw it. From what I've read, it ain't an "if" it's a "when" so I might as well bite the bullet.

Another question though, looking at Junkman's pic here

Is the stud in question that one to the far left (middle latitude) of this picture? How in the hell are you supposed to double nut that bastage? It doesn't look like there's any extra thread on it. And could I just put a plain old bolt in there when it goes back together?
Yep - Thats where the stud is, however in that photo that's a bolt. I don't see why you couldn't install a bolt.

Get a high strength "GRADE 8" (or metric)equivalent bolt.


-
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Old Aug 4, 2009 | 11:21 AM
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Here's some additional information for you - From the service manual

Rear Axle Side Cover Oil Leak - fluid leak seal repair #PI01363 - (Sep 12, 2003)
Rear Axle Side Cover Oil Leak

Condition/Concern:
The rear axle side covers may exhibit a fluid leak.

Recommendation/Instructions:
When installing the rear axle side cover(s) a new o-ring and axle seal should be installed and a material such as Loctite® 518 should be applied to the outboard side of the o-ring.

The sealant should be allowed to set prior to filling the axle with oil and driving.

Part Numbers (Correct as of 9/2/03)

Side Cover O-Ring Seal - 89047953
Axle Seal - 88996703
Loctite 518 - 22423 Flange Sealant 25 ml with primer, 22424 Flange Sealant 300 ml with primer

Please follow this diagnosis process thoroughly and complete each step.

Models:
(97, 98, 99, 00, 01, 02, 03, 04 Chevrolet Corvette)
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Old Aug 4, 2009 | 11:33 AM
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Originally Posted by timemender
Yep - Thats where the stud is, however in that photo that's a bolt. I don't see why you couldn't install a bolt.

Get a high strength "GRADE 8" (or metric)equivalent bolt.


-
P.S. --

The more I think about it, I feel that the only reason GM uses studs in that location is for ease of assembly in the mating of the differential to the transmission.

Just be sure to purchase high strength bolts (SAE = GRADE 8) Metric equivalent (and I may be wrong) is “8.8” – Get verification from an expert in bolt strength grades.
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Old Aug 4, 2009 | 12:00 PM
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Originally Posted by timemender
P.S. --

The more I think about it, I feel that the only reason GM uses studs in that location is for ease of assembly in the mating of the differential to the transmission.
I think you're likely right on the money. I wonder if someone already had a go at Junkman's diff. or if some of them came from the factory like that.

That's interesting that your service manual says to put sealant on the o-ring. The one I read specifically said to only put it on the cover flange which didn't make sense to me as that isn't where the seal is being made.

thanks!
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Old Aug 4, 2009 | 12:56 PM
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Originally Posted by wcsinx
The one I read specifically said to only put it on the cover flange which didn't make sense to me as that isn't where the seal is being made.

thanks!
The service manual is correct. What timemender posted can only be found within the GM service bulletins. Unless you have access to them, you would not know;however, a simple search for "rear end leak" would have give you all the information you needed to know.
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Old Aug 4, 2009 | 01:08 PM
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Originally Posted by lucky131969
The service manual is correct. What timemender posted can only be found within the GM service bulletins. Unless you have access to them, you would not know;however, a simple search for "rear end leak" would have give you all the information you needed to know.
uhh .. thanks .. i think

I always do a search first. I assure you, there was nobody else asking for a nut size and threading and/or whether or not the stud could be replaced with a bolt. But thanks for playing.
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Old Aug 4, 2009 | 01:43 PM
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Originally Posted by wcsinx
uhh .. thanks .. i think

I always do a search first. I assure you, there was nobody else asking for a nut size and threading and/or whether or not the stud could be replaced with a bolt. But thanks for playing.
If you look at my post again, I was referring to your comment on the sealant and o-ring, not the stud.
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Old Aug 4, 2009 | 01:55 PM
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Originally Posted by lucky131969
If you look at my post again, I was referring to your comment on the sealant and o-ring, not the stud.
Yes, and if you'd read the whole thread you would've known that's not what I'd originally asked about. Nor did I even ask about the sealant at all for that matter. It was information offered up unsolicited by TimeMender. I am grateful that he mentioned it, but it's not what I asked about. I'm all for slapping people down that ask questions that have been covered here ad nauseam, but this is not one of those cases. So save your chiding as it is unwarranted here.
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Old Aug 4, 2009 | 02:13 PM
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Timemender did you a favor, because you obviously were not aware of the SB on this issue, and probably would not have used the updated procedure.

So clarifying the disparity between what you read in your service manual and what timemender posted....coupled with telling you exactly what to search for...to see when other members have discussed this repair (referring to the same service bulletin)...is consider a slap down?

Gosh, I'm sorry. I guess we had better document this transgression:

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Old Aug 4, 2009 | 02:22 PM
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Originally Posted by lucky131969
Timemender did you a favor, because you obviously were not aware of the SB on this issue, and probably would not have used the updated procedure.

So clarifying the disparity between what you read in your service manual and what timemender posted....coupled with telling you exactly what to search for...to see when other members have discussed this repair (referring to the same service bulletin)...is consider a slap down?

Gosh, I'm sorry. I guess we had better document this transgression:
You actually think you hurt my feelings? You wanted to be the big man and call me out for what you felt was a redundant query (a common pastime for a few on this forum I've noticed). I'm sorry you neglected to read the entire thread.

Thank you to those who had useful content to post.

Last edited by wcsinx; Aug 4, 2009 at 03:09 PM.
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Old Aug 4, 2009 | 04:19 PM
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Originally Posted by wcsinx
That's interesting that your service manual says to put sealant on the o-ring. The one I read specifically said to only put it on the cover flange which didn't make sense to me as that isn't where the seal is being made.

thanks!
What's comical is that you still don't get it. There is no contention about a redundant post...no "call out". Simply responding to your statement above with regards to what you read, and what timemender posted from his service manual.
Good luck
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Old Aug 4, 2009 | 04:45 PM
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Originally Posted by lucky131969
What's comical is that you still don't get it. There is no contention about a redundant post...no "call out". Simply responding to your statement above with regards to what you read, and what timemender posted from his service manual.
Good luck
My apologies if you actually were trying to help. Like I said, there's a few guys on this tech forum whose only reason for posting seems to be to tell people to use the search feature. If I mistook you for one of them, then again I apologize. But honestly I did search, and additionally the search on CF positively sucks. I have no idea why either. This forum uses vbulletin (I think) which is used by many many forums, but I've never seen a search so completely useless as the one right here on this forum. You get better results using Google to search the CorvetteForum than you do you using the internal search.
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