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Old Sep 9, 2009 | 05:49 PM
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Default Headers, exhaust questions

I have a stock 2003 C5 6spd. I'm thinking of 3 different options for exhaust:

1. stock headers and Cat Back GHL exhaust

2. American Racing Headers w/ High flow cats and stock exhaust w/ tune

3. american racing Headers w/ high flow cats and GHL catback exhaust w/ tune

I am leaning towards number 3 (but its a lot of money). I'm really looking for a nice sound. prices are about 1k, 2k and 3k respectively.

My only concern with the headers is that they might make the car run hotter (they are not coated).
I'd appreciate any input or recomendations.

-Mike
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Old Sep 9, 2009 | 05:56 PM
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If you do a bit of research, from what I've read through a good number of posts, is that ultimately, it's a bunch of bent metal.

What matters is what kind of metal, and coating, in terms of longevity.

I personally went with OBX headers, because the price is right, and a LOT of guys on the forum have had good luck with them, a few for 5+ years. I spent about $650 NEW on so called auction site.

If not, you can search around for used deals on different long tube headers, depending on what kind of cats you want, different x pipes etc. Most seem to give a very similar performance upgrade, although a lot of people seem to believe that the more expensive systems are easier to install, which they might be.

In terms of sound, it seems like the cat back exhaust will mostly determine "how" it sounds, and the xpipe and header system will make it louder and more "awake".

I just installed a borla stinger catback exhaust and it sounds great, and next week I'm putting the header and xpipe in, and getting a retune.

I'd hate to see you spend more than $2000 on a full exhaust, unless you are a stickler for new parts!

Just my two cents!
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Old Sep 9, 2009 | 05:56 PM
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Go with the full set up, option 3 and don't look back. In the mod world, you gotta pay if you wanna play.

One of the biggest factors in the sound is the cat-back section. Putting headers on a car with stock cat-back (assuming non z06 catback) would be like putting a nice set of hi-quality speakers in the car, and putting pillows over them to muffle them.

The under the hood air temp will be hotter with non-coated headers but will not make the car itself run that much hotter. There are tons of people running non-coated headers with no problems with heat.

Last edited by FrankTank; Sep 9, 2009 at 05:59 PM.
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Old Sep 9, 2009 | 06:32 PM
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I have the arh 1 7/8 in. W/3 in. High flow cats on my zo6 wth the stock ti. Mufflers and am very pleased with it. It is not too loud inside and everyone tells me that it sounds very good outside, i have not heard it outside for myself yet.
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Old Sep 9, 2009 | 08:54 PM
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Go for broke (literally), and get the full system. It'll wake up the car so much that you'll never look back.

However, you might want to try headers with a used Z06 exhaust. After all, you could always re-sell them without a loss if it doesn't work for you.
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Old Sep 9, 2009 | 10:23 PM
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Are you stuck on the ARH brand? I went with LG Streets w/hiflo cats and GHL Bullets...sounds awesome and excellent quality parts...
and considerably less than 3k....

Also added an insulated tunnel plate and virtually eliminated the heat issue..
Haven't noticed any excess heat in the engine comparment, but added the thermal socks to the spark plug wires just in case...

Last edited by HiVoltge; Sep 9, 2009 at 11:25 PM. Reason: added info...
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Old Sep 9, 2009 | 10:40 PM
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I too went with the LG streets, hi flow cats. My difference is mine has borla stingers. Nice sound and at highway speed 70 mph (2000 rpm) it is actualy a little quiter than just the straight borla. go figure. At 1500 rpm it is noticably louder and above 85 mph sounds really nice.

I really have not notice the under hood temps being hotter. I did notice the exhaust tunnel (console area) is a bit hotter. Next mod is an insullation kit on the tunnel plate.

good luck with your decision.
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Old Sep 9, 2009 | 10:46 PM
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I just complete phase #3. I have never been happier. I took the car out for a long drive in the Desert here out of San Diego. No problems the temperature never went over 199. The combination of ARH X-pipe with High flow cats and GHL motorsports billets makes the vette sound like what it is. A high performance automobile. Make sure all of your wires are clear. You will probably need to change the wire and spark plugs. Delete the rear O2 sensors and remove the wires, they just get cooked. Have a tune done and you will be a happy camper.
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Old Sep 9, 2009 | 10:48 PM
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Originally Posted by Mikey37
I have a stock 2003 C5 6spd. I'm thinking of 3 different options for exhaust:

1. stock headers and Cat Back GHL exhaust

2. American Racing Headers w/ High flow cats and stock exhaust w/ tune

3. american racing Headers w/ high flow cats and GHL catback exhaust w/ tune

I am leaning towards number 3 (but its a lot of money). I'm really looking for a nice sound. prices are about 1k, 2k and 3k respectively.

My only concern with the headers is that they might make the car run hotter (they are not coated).
I'd appreciate any input or recomendations.

-Mike
If improving your exhaust note is your primary concern, then pick a good cat back, and call it a day. Great sound, least expensive, and no tune required.
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Old Sep 9, 2009 | 11:23 PM
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Originally Posted by SDLS1Rider
I just complete phase #3. I have never been happier. I took the car out for a long drive in the Desert here out of San Diego. No problems the temperature never went over 199. The combination of ARH X-pipe with High flow cats and GHL motorsports billets makes the vette sound like what it is. A high performance automobile. Make sure all of your wires are clear. You will probably need to change the wire and spark plugs. Delete the rear O2 sensors and remove the wires, they just get cooked. Have a tune done and you will be a happy camper.

So price for #3 is a bit less than 3K and comes with headers, x pipe, high flow cats, and cat back along with a good tune.

did you have the GHL cat back on without headers first? if so how did headers change the sound and how did it sound without them?

Why do wires and plugs need to be changed?
also, DID it really cook the rear O2 sensors, not sure if car would be street legal without them.
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Old Sep 10, 2009 | 07:34 AM
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3. american racing Headers w/ high flow cats and GHL catback exhaust w/ tune
Get jet hot coated AR headers then.
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Old Sep 10, 2009 | 02:26 PM
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Originally Posted by Mikey37
So price for #3 is a bit less than 3K and comes with headers, x pipe, high flow cats, and cat back along with a good tune.

did you have the GHL cat back on without headers first? if so how did headers change the sound and how did it sound without them?

Why do wires and plugs need to be changed?
also, DID it really cook the rear O2 sensors, not sure if car would be street legal without them.
The price for parts will be just about 3K. Then there is the cost of installation, which is just scrapes and elbow grease if you do it yourself. The tune will take you over $3K.

I put the GHL Motorsports on about 2 years ago, and just had the ARH with X-pipe installed. Then I have a tune.

The installer found the spark plugs fouled and wires were flacking apart. Since you have to take the wires off anyway, it's a good idea to replace them. It's up to you. The pipes did not cook the sensors, they cooked the wires and boots. You can hook them up. But I think you will find your tuner is going to eliminate them. You can leave them on, it's your choice really and i don't see a big problem with leaving them in.

The addition of the headers accentuated the sound of the GHL catback. It sounds nice and agressive, but not obnoxious. No drone. It sounds like a souped up car in a 70's chase movie. You'll like it!
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Old Sep 10, 2009 | 06:18 PM
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So, I think I've decided on it...
Headers, high flow cats, x-pipe, 160 thermostat, GHL catback, all installed with a tune for 3k.

what do you guys think, i'm also gonna just throw a drop in K&N before tune.
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Old Sep 10, 2009 | 06:25 PM
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I think you'll love it.
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Old Sep 10, 2009 | 06:28 PM
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Sounds about right unless you are against used parts.

If you wait a week or two (or buy OBX off a certain auction site), you could have all of that for around $2,000.

I paid $500 for my catback borla system used (most seem to fall in this range, almost new condition), $700 new for an OBX system with hi flow cats and x pipe (A used system on the forum goes from 500-1000 it seems), and then whatever price your shop wants the t stat and tune for.

But if new parts or spending $3k really doesn't bother you much, I think thats going to give you a great power boost, and an awesome sound.
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Old Sep 10, 2009 | 06:33 PM
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I would do the install myself and add a K&N FIPK intake kit with the money saved then get the tune
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Old Sep 11, 2009 | 10:03 AM
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Definitely go for option 3.
Lots of people with uncoated stainless steel longtube headers, including myself and don't have any problems with heat, so I wouldn't be concerned with it.
If your worried about the cost break it down, and do it in steps.
My order would be headers first, and have them installed.
If you can make it out to any of the large vette shows during the year, buy your exhaust at the show, and they will generally have free installation at the show as well as offering a good discount on the catback, I know this is true at the Bloomington Gold.
I would do the tune after the exhaust mods, because that is not necessary with headers and the catback.
If you don't already have a cold air intake get one too.

Good luck with your choice
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