C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Can this exhaust flange be welded?

Thread Tools
 
Search this Thread
 
Old Mar 1, 2010 | 07:12 PM
  #1  
gerrigirl's Avatar
gerrigirl
Thread Starter
Heel & Toe
 
Joined: Apr 2009
Posts: 19
Likes: 0
From: pa
Default Can this exhaust flange be welded?

This just happened today. It is on the passenger side. I wanted to know if it can be repaired. I called one muffler shop and they said if it is stainless steel It can't be welded. I just wanted some opinions or advice so I don't get taken advantage of because I'm a girl You guys are the best BTW!! I have learned so much here in the few months I have owned my car. Thanks in advance!!!

Last edited by gerrigirl; Mar 1, 2010 at 07:24 PM. Reason: picture added
Reply
Old Mar 1, 2010 | 07:16 PM
  #2  
LoneStarFRC's Avatar
LoneStarFRC
Team Owner
15 Year Member
 
Joined: May 2001
Posts: 36,836
Likes: 244
From: Dear Karma, I have a list of people you missed.
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15-'16
Default

Ummm ur pic link isn't working.


Edit:

Btw, if it's the one I think it is, then the answer is yes it can be welded. There were a great many C5 Vettes, especially in the earlier year models that suffered cracked/broken exhaust flange welds. The fault was with with the vendor that Chevrolet was using to manufacture these.

Last edited by LoneStarFRC; Mar 1, 2010 at 07:20 PM. Reason: Add info.
Reply
Old Mar 1, 2010 | 07:18 PM
  #3  
Mark C5's Avatar
Mark C5
Melting Slicks
 
Joined: Feb 2007
Posts: 3,266
Likes: 8
From: Indian Rocks Beach FL
St. Jude Donor '08-'09-'10
Default

Go here:

http://forums.corvetteforum.com/help...es-thread.html

Then post the picture
Reply
Old Mar 1, 2010 | 07:28 PM
  #4  
gerrigirl's Avatar
gerrigirl
Thread Starter
Heel & Toe
 
Joined: Apr 2009
Posts: 19
Likes: 0
From: pa
Default

I think the pic is showing now. I was trying to resize it ..Sorry!!
Originally Posted by Mark C5
Reply
Old Mar 1, 2010 | 07:33 PM
  #5  
Its_Go_Time's Avatar
Its_Go_Time
Burning Brakes
15 Year Member
 
Joined: Jun 2005
Posts: 782
Likes: 45
From: Toronto Ontario
Default

Stay away from that muffler shop...stainless steel is a cinch to weld. You'll have to line up your tailpipes and tack that back together, then drop the mid-pipe and weld the flange right around. No worries

Are the pipes made from stainless though? My 02Z looks like it had aluminized mild steel tubing for the midpipe. Still weldable, so who cares, I guess...
Reply
Old Mar 1, 2010 | 07:36 PM
  #6  
vettenuts's Avatar
vettenuts
Team Owner
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 1999
Posts: 22,025
Likes: 192
From: At the beach in little Rhody
Default

Not sure where you are located, but another option is to put a WTB in the parts section for the stock mid-section pipe. You should be able to find one close, cheap (if not for free) and you will get new CATs to boot. Then it is simply a bolt in replacement. I know there is a stack of them at Carlisle every year that are thrown away.
Reply
Old Mar 1, 2010 | 07:46 PM
  #7  
gerrigirl's Avatar
gerrigirl
Thread Starter
Heel & Toe
 
Joined: Apr 2009
Posts: 19
Likes: 0
From: pa
Default

well that's good to hear!! I guess I will call around to find one that will do it. Do you think one of the "chain muffler shops " would be able to do it or should I try to find smaller shop?
Reply
Old Mar 1, 2010 | 07:50 PM
  #8  
gerrigirl's Avatar
gerrigirl
Thread Starter
Heel & Toe
 
Joined: Apr 2009
Posts: 19
Likes: 0
From: pa
Default

Good idea. If I cant get it fixed I will try this. I am in eastern Pa. Thanks

Originally Posted by vettenuts
Not sure where you are located, but another option is to put a WTB in the parts section for the stock mid-section pipe. You should be able to find one close, cheap (if not for free) and you will get new CATs to boot. Then it is simply a bolt in replacement. I know there is a stack of them at Carlisle every year that are thrown away.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-1

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-2

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-3

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-4

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-5

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-6

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-7

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-8

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-9

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
Old Mar 1, 2010 | 08:02 PM
  #9  
LoneStarFRC's Avatar
LoneStarFRC
Team Owner
15 Year Member
 
Joined: May 2001
Posts: 36,836
Likes: 244
From: Dear Karma, I have a list of people you missed.
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15-'16
Default

Originally Posted by gerrigirl
well that's good to hear!! I guess I will call around to find one that will do it. Do you think one of the "chain muffler shops " would be able to do it or should I try to find smaller shop?
Yes. Most muffler shops come across welding situations fairly frequently and are usually good at welding pipe. It's like anything else though, it's the ability of the employees working there that makes the difference. This happened to my old original pipes years ago and it was welded successfully and lasted for years.

Like It's_Go_Time said, they'll need to hold everything in proper position and tack weld first, then remove the center section and make a weld all the way around the flange. If the other side hasn't started cracking, etc, it's highly likely it too may suffer the same fate so I would have them lay a bead all the way around the driver's side too.

HTH
Reply
Old Mar 1, 2010 | 09:46 PM
  #10  
JCamaro's Avatar
JCamaro
Burning Brakes
15 Year Member
 
Joined: Apr 2008
Posts: 877
Likes: 4
From: Nouvelle Ecosse
Default



I had the same problem, I was fortunate enough to have access to a welder and did it myself. There is no reason a muffler shop couldn't repair that as good as new, you should also ask them to check the other side while they are under there, best to get them both welded at the same time so the same thing doesn't happen to the other side.



JC
Reply
Old Mar 1, 2010 | 11:17 PM
  #11  
TurboBerserker's Avatar
TurboBerserker
Burning Brakes
10 Year Member
 
Joined: Apr 2009
Posts: 946
Likes: 2
Default

It's hit or miss at a chain shop -- you might get an artist with a welder working there or a guy who skipped all the classes on welding in high school shop...

Stainless can definitely be welded with the right materials.
Reply
Old Mar 2, 2010 | 12:27 AM
  #12  
Camjamsdad's Avatar
Camjamsdad
Melting Slicks
10 Year Member
 
Joined: Oct 2007
Posts: 2,798
Likes: 8
From: It's true money can't buy happiness, but it is more comfortable crying in a Corvette than on a bicyc
St. Jude Donor '13
Default

Mine broke like that. It was the cat back side, not the h pipe with cats. Yes it can be welded. Lining it up is a cinch because it fits perfect because of the weld, sort of like a jigsaw puzzle the piece goes only one way. People give these away all the time.
Reply
Old Mar 2, 2010 | 12:41 PM
  #13  
DeadFred's Avatar
DeadFred
Pro
 
Joined: Apr 2008
Posts: 564
Likes: 0
From: Houston Texas
St. Jude Donor '08
Default

Had the same problem last week. Im taking the opportunity or excuse to justify buying a performance replacement. haha
Reply
Old Mar 2, 2010 | 10:11 PM
  #14  
Vetts4life's Avatar
Vetts4life
Intermediate
 
Joined: Aug 2009
Posts: 33
Likes: 0
Default

Wouldn't use a chain shop just had a bad experience with one They didn't fix my problem at all and it was a simple fix to!! Went to a mom and pops muffler shop and found someone I will use for the life of my FRC NO CHAIN STORE just my .2c

Last edited by Vetts4life; Mar 2, 2010 at 10:14 PM.
Reply
Old Mar 3, 2010 | 01:05 PM
  #15  
gerrigirl's Avatar
gerrigirl
Thread Starter
Heel & Toe
 
Joined: Apr 2009
Posts: 19
Likes: 0
From: pa
Default Got it fixed!!

I went to my trusty pop auto shop and they fixed it for $30. I'm so Happy!! Thanks for all the help!!
Reply

Get notified of new replies

To Can this exhaust flange be welded?





All times are GMT -4. The time now is 07:07 PM.

story-0
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-1
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-2
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-3
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-4
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-5
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-6
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-7
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-8
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-9
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE