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Options? - Stripped Bellhousing threads...

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Old May 4, 2010 | 06:36 PM
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Default Options? - Stripped Bellhousing threads...

So i was finally bolting up my tq tube to the bellhousing and having a hell of a time lining it up... Anyway, after a bit of time playing with it, i had it slipped on within 1/2 inch.

I started threading in the bolts and just my luck i ended up stripping one... luckily it is one of the lower ones.

So what are my options here... the four other bolts are torqued and holding fine. I never repaired a stripped bolt before - i assume i can use a helicoil or something but wasnt sure if others had any input on this....

I'd rather not replace the bell housing if i dont have to... and these bolts are only torqued to 37ft lb's, so not a whole lot of stress on these.

Thanks,

John
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Old May 4, 2010 | 06:59 PM
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Aside from a HELICOIL or similar steel threaded product, you could have the bell housing welded up, re-drilled and tapped.

A NUTSERT will not work as the casting is to thick. And someone will usually suggest JB WELD, which also will not work.

FYI, when the bell housing would not finally seat the last 1/2" on my sbc tri five Chevy cars of past, I had someone step on the clutch. That allowed for the gap to close w/o using a bolt to force it. I know of others who've broken their bell housings (aluminum and cast iron) by the doing the same thing. I'm assuming that procedure should also work on a C5 (?).

Last edited by hotwheels57; May 4, 2010 at 07:01 PM.
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Old May 4, 2010 | 08:01 PM
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I was just talking to my BIL and had some ideas... Basically i dont want to pull the torque tube - but will if i need to.

Couldnt I just get the next size up Tap and bolt? There should be enough clearance on the bolt hole in the TQ Tube to support a larger bolt...

Or, could i get a longer bolt and put a nut behind it? There should be enough room behind the PP (lock nut)? Or is this asking for trouble.
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Old May 4, 2010 | 09:10 PM
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Why not try running the correct size tap through it and clean up the threads ?
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Old May 4, 2010 | 09:33 PM
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it's stripped out - i did not realize until i went to torque it down, and it snugged down, then just started spinning...
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Old May 5, 2010 | 12:18 AM
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Is the bolt as long as the tapped threads, or shorter? I've had luck using longer bolts, in other applications. Lots of times shorter bolts are installed, there may be good threads lower in the hole.

Otherwise I'd drill it and tap it to a larger size, if there is enough material.
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Old May 5, 2010 | 03:30 AM
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Originally Posted by AKjeff
Is the bolt as long as the tapped threads, or shorter? I've had luck using longer bolts, in other applications. Lots of times shorter bolts are installed, there may be good threads lower in the hole.

Otherwise I'd drill it and tap it to a larger size, if there is enough material.
after looking at pics on the web, either should be "doable"
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Old May 5, 2010 | 08:19 AM
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I think there is only 1/4-1/8th of an inch of unused threads - so dont think a longer bolt will really help.

will run out today and look for a larger tap and bolt - think that is a good option at this point... if that doesnt go well (not sure why it wouldnt), i will pull it apart and helicoil it.

Thanks for the input -
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Old May 5, 2010 | 11:37 AM
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Originally Posted by SmoothFRC
I think there is only 1/4-1/8th of an inch of unused threads - so dont think a longer bolt will really help.

will run out today and look for a larger tap and bolt - think that is a good option at this point... if that doesnt go well (not sure why it wouldnt), i will pull it apart and helicoil it.

Thanks for the input -
The problem with that plan is that once you drill it out for a "larger bolt", you will have probably removed more material than you need to use a HELICOIL insert for the correct oem thread size.
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Old May 5, 2010 | 12:57 PM
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the existing thread is m10 1.5, and i was going to tap it for a 7/16 -20. When test fitting the m10 bolt in the 7/16 test hole (at the store), it seemed this would be the logical size to move up to, to avoid removing excess materials. I would imagine the helicoil may require MORE to be removed then this option.

I may hit an auto store to look at the helicoil option as well - i'll decide at that point which way i will go.
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Old May 5, 2010 | 01:20 PM
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Originally Posted by SmoothFRC
the existing thread is m10 1.5, and i was going to tap it for a 7/16 -20. When test fitting the m10 bolt in the 7/16 test hole (at the store), it seemed this would be the logical size to move up to, to avoid removing excess materials. I would imagine the helicoil may require MORE to be removed then this option.

I may hit an auto store to look at the helicoil option as well - i'll decide at that point which way i will go.
Just compare the tap drill size for each option. Also, make sure you look up the tap drill size for aluminum.......it can be different based on material.
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Old May 6, 2010 | 07:02 PM
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So i ended up pulling the drivetrain back out and putting in a helicoil. I feel much better about using the stock fastner versus the 7/16 bolt.

I ended up getting the helicoil from Autozone - but they did not have the supporting drill bit (13/32), so ended up getting that from lowes (for anyone needing a 10mm 1.5 helicoil)

Thanks for everyone's input.

John
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Old May 6, 2010 | 07:16 PM
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I think you made a wise decision for the right reason. I'm glad it's all fixed and back together.

I've also got a few tools that I only used once...
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