C5 Convertible Left Quarter Panel Removal


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Last edited by DeeGee; May 21, 2010 at 02:36 AM.
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1) Jack rear of the car, remove wheel (for easier access)
2) Remove 4 screws under gas flap (7 or 8mm I think) to separate fill tube from QP
3) Remove 1 screw (7 or 8mm I think) that sits near the gas flap hinge
4) Remove 5 screws along the top of the QP (T10 screws) (3 under trunk lid, 2 under tonneau)
5) Remove 3 screws along the door jamb of the QP (T10 screws)
6) Remove 1 screw located at the front of the wheel well that holds the lower corner of the QP in place with relation to the wheel well liner
7) Remove 1 screw attaching rear wheel well for access to the remaining lower QP bolts
8) Remove rear tail light (2 T10 screws) for access to remaining upper QP bolts
9) At bottom of QP reach into opening by pulling back wheel well (tight squeeze) there are 2 bolts (10mm I believe) positioned vertically, no need to worry about the nut holding it, it is integrated into a mounting on the body
10) Reach into the opening where the tail light was and remove 2 bolts (10mm I think) near where the top of the QP meets, they are positioned horizontally, again the bolts are integrated so no worry about anything falling off and getting lost
11) Finally remove 2 nuts (again 10mm if I recall correctly) they are positioned horizontally and are about 1/3 and 2/3 the way down the panel, the nuts are on the inside of the panel toward the front of the car, the bolts that it threads onto are fixed into position so again do not worry about them getting lost.
At this point the QP will be completely undone from the car so you will need to wiggle it out. Now that you have the QP off you will need to transfer the fuel fill flap, it is held on by 2 screws (7 or 8mm I think). The only thing that you will need to make sure to do (I didn't notice this so I had to remove the QP to and start over). The body panels are tied together by 2 metal plates that run along the inside of their panels that pinch the 2 panels together. They attach to the panels by sliding into position with a couple of 'hooks' (not describing it very well but you will see them and it is very easy to figure out). Make sure to transfer this plate to the new QP, I didn't the first go around and noticed that I didn't have a place for the bolts to thread into.
When reattaching the new QP I started with the fuel fill spout as this has some 'give' to it. Once the 5 screws (4 for the fill spout and 1 near the hinge) are tied in I loosely threaded the top 5 screws and the 3 in the door jamb. I then went to the upper bolts/nuts accessed through the tail light, followed by the lower 2 bolts. Once I verified that the rear cap and QP lined up properly (pretty hard for them on to) I tightened down the bolts/nuts/screws, replaced the tail light, the 2 screws that hold the wheel well, my wheel...then off the jack

Even with my mistake of not transferring the plate that ties the two panels together, and having no instructions this only took me about an hour to do.
One note I will make, I did not replace the side marker (I just got it in the mail today) but this is held in place by 2 nuts from the backside, the easiest way to access this is by removing the rear tail light, there is lots of room to reach in, remove the bulb and unscrew the marker.
Hope this helps out!
JP
Good luck
JP






