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Headlight motor gear replacement

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Old Nov 25, 2010 | 03:57 PM
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Default Headlight motor gear replacement

I tried the "free fix" on my '04 motor gear... lasted a short time.
I see there are basically two manufactures of metal replacement gears.
"A" sells a hardened aluminum gear that doesn't use the rubber insert.
"B" sells a brass gear with a new rubber insert and a clever stamped steel brace. I don't no that either are vendors.
After ordering the "A" last night, I read more posts and see that some members were experiencing problems with that design. Their thinking is that the rubber insert is necessary to eliminate "lock-up".
Maybe I should have searched more before ordering?
I'd appreciate hearing from anyone that has installed either design.

Russ
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Old Nov 25, 2010 | 06:03 PM
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I installed "B" two years ago and have not had any issues.
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Old Nov 25, 2010 | 06:37 PM
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Yep, "B" looks like the better design. "A" may be alright, but I hate to go through the install and have it lock up.
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Old Nov 26, 2010 | 10:01 AM
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Installed the "B" brass gear + kit. Did the left side on a Sunday and the right side the following Tuesday...of last week. Smoooothe as new.
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Old Nov 27, 2010 | 03:14 PM
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Did "B" a couple years ago with the kit on my wife's car, and haven't had any issues since!!
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Old Nov 27, 2010 | 04:29 PM
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Did B a few years ago on one gear, no problem here.

I have a 1998 with screws, so I didn't need the bracket.
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Old Nov 27, 2010 | 04:45 PM
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"B" is definitely the way to go, installed the brass gears bout 2yrs ago, headlights are perfect now.
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Old Nov 27, 2010 | 04:52 PM
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Okay, I give up.

Who is "B"??
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Old Nov 27, 2010 | 05:28 PM
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Originally Posted by hzz
Okay, I give up.

Who is "B"??
The "B" is the brass gear.
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Old Nov 27, 2010 | 07:14 PM
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B is Rodney Dickman, here is his website:

http://www.rodneydickman.com/catalog/index.php
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Old Nov 27, 2010 | 07:21 PM
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I used the brass/bronze gear it was the same as the original plastic gear it work great and I have not had a problem since, the plastic gear had a small flat spot about 1 inch on it.
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Old Nov 27, 2010 | 07:51 PM
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Originally Posted by Oldvetter
B is Rodney Dickman, here is his website:

http://www.rodneydickman.com/catalog/index.php
Thank you!

I'm new to C5's.

Have a C6 and a C2, but I am reading a lot and catching up quickly thanks to the forum
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Old Nov 27, 2010 | 08:56 PM
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You do know that Auto Zone sells a new motor for about $60 and they will replace it if it fails. I installed two of these in a T/A and never had a problem with them.
I have the kit from Rodney Dickman that I never used, $30 plus shipping if you are interested.

Last edited by NEREVOLUTION; Nov 27, 2010 at 08:59 PM.
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Old Nov 27, 2010 | 09:19 PM
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I just read that 2 replacement plastic gears go for about 10-13 bucks. MIght not last "forever" but def a lot cheaper than the brass gear kits. I did the B not to long ago. Hard for folks with big hands but i got it done in about an hour. Good liuck. I think the link is in the C5 stickies.
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